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ClimateMaster TCV096 User Manual

ClimateMaster TCV096
80 pages
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Tranquility
®
Compact
Belt Drive (TCH/V) Series
Models TCH072 - 120
TCV072 - 300
60Hz - HFC-410A
Installation, Operation
& Maintenance
97B0084N01
Revised: July 25, 2017
Table of Contents
Model Nomenclature 3
General Information 4
TCH Physical Data
(includes unit w/WSE) 6
TCV Physical Data
(includes unit w/WSE) 9
Horizontal Installation 16
TCH Field Conversion of Air Discharge 18
Vertical Installation 21
TCV Field Conversion of Air Discharge 22
TCV072-240 Field Conversion of Air Discharge 23
TCV300 Field Conversion of Air Discharge 26
TCV Field Conversion of Control Box 29
TCV Field Conversion of Water Connections 30
Vertical Condensate Installation 31
Piping Installation 32
Water-Loop Heat Pump Applications 33
Ground-Loop Heat Pump Applications 34
Ground-Water Heat Pump Applications 36
Water Quality Standards 38
Electrical - Line Voltage 39
Electrical - Power Wiring 41
Electrical - Power & Low Voltage Wiring 42
Electrical - Thermostat Wiring 44
Typical Wiring Diagram - TCH/V Units with CXM 45
CXM Controls 49
DXM Controls 50
Safety Features 52
CXM and DXM Controls 53
Blower Adjustment 54
Tensioning V-Belt Drives 55
Blower Sheave Information 56
TCH/V 072 Blower Performance 57
TCH/V 096 Blower Performance 58
TCH/V 120 Blower Performance 60
Blower Performance Data – TCV160 Standard Unit 62
Blower Performance Data – TCV192 Standard Unit 63
Blower Performance Data – TCV240 Standard Unit 64
Blower Performance Data – TCV240 Standard Unit 65
Blower Performance Data – TCV300 Standard Unit 66
Unit Starting and Operating Conditions 67
Piping System Cleaning and Flushing 68
Unit Starting and Operating Conditions 69
Unit Start-Up Procedure 70
Unit Operating Conditions 72
Start-Up Log Sheet 73
Preventive Maintenance 74
Circuit Diagram with Safety Devices 75
Functional Troubleshooting 76
Performance Troubleshooting 77
Warranty (U.S. & Canada) 79
Revision History 80

Table of Contents

Questions and Answers:

ClimateMaster TCV096 Specifications

General IconGeneral
BrandClimateMaster
ModelTCV096
CategoryHeat Pump
LanguageEnglish

Summary

General Information

Safety Warnings and Handling Precautions

Covers DANGER, WARNING, CAUTION, and NOTICE statements for safe operation.

Installation Preparation and Handling Cautions

Compressor Rotation and Startup Checks

Instructions for verifying compressor rotation direction and start-up.

Storage and Environmental Handling Safety

Guidelines for storing units in suitable environments and preventing damage.

Sheet Metal Handling Safety

Cautionary advice regarding sharp edges and burrs on sheet metal parts.

Horizontal Installation

Unit Location and Service Access Requirements

Guidelines for selecting unit location and ensuring adequate service access.

Mounting Procedures and Hanger Brackets

Instructions for mounting horizontal units using factory-provided brackets.

TCH Field Conversion of Air Discharge

Vertical Unit Installation

Vertical Unit Location and Access

Guidelines for locating vertical units and ensuring service access.

Duct System Design and Installation Guidelines

Recommendations for duct sizing, airflow, and noise reduction for vertical units.

TCV Field Conversion of Air Discharge

TCV072-240 Air Discharge Conversion Steps

Steps for converting TCV072-240 air discharge from top to straight.

TCV072-240 Motor Mount Relocation

Procedure for relocating the motor mount assembly for straight discharge.

TCV072-240 Blower Assembly Rotation

Steps for rotating and reattaching the blower assembly.

TCV300 Field Conversion of Air Discharge

Steps for converting TCV300 air discharge from top to straight.

TCV300 Blower Assembly Rotation

Procedure for rotating the blower assembly for TCV300.

TCV Field Conversion of Control Box

TCV Field Conversion of Water Connections

Electrical - Power & Low Voltage Wiring

Low Voltage Wiring and Thermostat Connections

Wiring thermostats to CXM/DXM boards and low voltage ratings.

Low Water Temperature Cutout Selection

Field selection of low water temperature limit settings.

Electrical - Thermostat Wiring

Thermostat Installation Location and Wiring

Guidance on thermostat placement and wiring to control boards.

Typical Wiring Diagram - TCH/V Units with CXM

Typical Wiring Diagram - TCH/V Units with MPC

Typical Wiring Diagram - TCH/V Units with DXM

Typical Wiring Diagram - TCH/V Units with LON

CXM Controls

CXM Control Operation and Field Selectable Inputs

Details on CXM control modes, test mode, and field inputs.

DXM Controls

DXM Control Operation and Field Selectable Inputs

Details on DXM control modes, test mode, and field inputs.

Field Configuration Options and DIP Switches

Configuration settings for temperature limits, alarm relays, and DIP switches.

DXM Controls DIP Switch Settings

Safety Features

Safety Features for CXM/DXM Control

Protection mechanisms for compressor, heat exchangers, and wiring.

Specific Safety Lockout Codes and Conditions

Details on lockout codes for high pressure, low pressure, and temperature faults.

UPS Warning and Thermistor Swap Codes

Information on Unit Performance Sentinel (UPS) and thermistor swap codes.

Control Startup Operation and Diagnostic Features

Startup sequence, anti-short cycle delay, and diagnostic LEDs.

Blower Adjustment

Unit Starting and Operating Conditions

Piping System Cleaning and Flushing

Unit Start-Up Procedure

Start-Up Steps for Cooling and Heating Modes

Detailed steps for initiating unit operation in cooling and heating modes.

Preventive Maintenance

Circuit Diagram with Safety Devices

Functional Troubleshooting

Troubleshooting Faults: Main Power to Unit Controls

Diagnosing issues related to power, controls, and thermostat settings.

Troubleshooting Faults: Unit Operation and Thermostat Issues

Diagnosing problems with unit operation, compressor, and fan motor.

Performance Troubleshooting

Insufficient Capacity and High Head Pressure Issues

Troubleshooting low capacity, high head pressure, and flow issues.

Low Suction Pressure and Low Discharge Air Temperature Issues

Diagnosing low suction pressure and low discharge air temperature.

Functional Troubleshooting - I-P Units

Warranty (U.S. & Canada)

Limited Express Warranty Terms

Details on the warranty coverage and duration for products.

Limitations of Remedies and Liability

Information on limitations of remedies and liability for product failures.

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