5
Part Number: 02805 Rev AA February 2017
INSTALLATION
1. Read and understand the safety precautions on page 7 of this
manual.
2. Estimate the load that is to be lifted or moved and make sure it
does not exceed the hoist’s rated capacity (550 lbs. / 250 Kg.
for the Series 602 and 1100 lbs. / 500 Kg. for the Series 603).
3. Make sure that the support to which the upper hook is attached
is strong enough to hold several times the weight of the load.
Be sure the hoist is solidly held in in the uppermost part of the
upper hook, the latch is closed and the latch does not contact
the support.
4. Make sure that the hoist is rigged so that the upper and lower
hooks will form a straight line when the hoist is operated and
the frame is free to swivel and will not come in contact with any
object.
5. Spanish and French Warning labels for the loose end ring are
packed separately. If needed, attach these to the loose end ring
at installation.
Failure to use as directed herein may cause injury to you or others
and could result in property damage.
• DO NOT exceed the 550 lbs. (250 Kg.) capacity of the hoist or
58 lbs. (26 Kg.) handle pull on the Series 602, or 1100 lbs. (500
Kg.) capacity of the hoist or 56 lbs. (25 Kg.) handle pull on the
Series 603 when lifting or pulling.
• DO NOT use the hoist to lift people or loads over people.
• DO NOT use a damaged or malfunctioning hoist.
• DO NOT use if the load chain is twisted, kinked, worn,
stretched or damaged.
• DO NOT use unless the hoist’s frame and chain form a straight
line between hooks.
• DO NOT use if the hoist’s frame is in contact with any object.
• DO NOT leave a suspended load or hoist under
tension unattended.
• DO NOT use an extension on the handle. Operate using
hand power only.
• DO NOT apply loads to the tip of the hooks or to the
hook latches.
• DO NOT remove warning labels and tags from the hoist.
OPERATION
Before using the Series 602/603 Lever Hoist, familiarize yourself with
main parts (See Fig. 1). Always check the hoist for proper operation
before use and under no circumstance should you attempt to use a
malfunctioning hoist. To reduce the risk of injury, the user must read
and understand this manual.
FIGURE 1
SERIES 602 LEVER HOIST
SERIES 603 LEVER HOIST
Model
Number
Max,
Capacity
Standard
Lift
Chain
Size
Minimum
Distance
Between
Hooks
Pull on
Handle to
Lift Max.
Capacity
Net
Weight
Shipping
Weight
TB602
550 lbs.
(250 kg.)
5 ft.
(1.5 m)
4 x 12
mm
9-7/16"
(240 mm)
58 lbs.
(26 kg.)
5 lbs.
(2.3 kg.)
6 lbs.
(2.7 kg.)
TB603
1100 lbs.
(500 kg.)
5 ft.
(1.5 m)
4 x 12
mm
11-1/8"
(282 mm)
56 lbs.
(25 kg.)
6 lbs.
(2.7 kg.)
7 lbs.
(3.2 kg.)
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