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Cold Jet P1500 User Manual

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32 pages
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P1500 / P3000
Operation Manual
Original [EN] Revised July 2018
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Cold Jet P1500 Specifications

General IconGeneral
BrandCold Jet
ModelP1500
CategoryIndustrial Equipment
LanguageEnglish

Summary

Quick Reference

Safety First Guidelines

Essential safety guidelines for operating the pelletizer, including handling dry ice and equipment.

Start-Up Procedure

Shut Down Procedure

Standby Mode Operation

System Reset Procedure

Operation and Storage Best Practices

General Information and Setup

Product Introduction: P1500/P3000

Detailed introduction to the dry ice extruder's design, capabilities, and requirements.

Pre-Operation Requirements

Specifies CO2 quality, pressure, and insulation requirements for operation.

Installation and Connections

CO2 Connections and Venting

Details CO2 line connections, exhaust venting, and conduit requirements.

Placement, Spacing, and Power

Guidelines for machine placement, spacing, and electrical power connection.

CO2 Storage Tank Recommendations

Advice on CO2 storage tanks and maintaining optimal temperature and pressure.

Operating Modes

Purge, Chill Down, and Production Cycles

Explains the machine's operational cycles: Purge, Chill down, and Production.

Safety Precautions: CO2 Hazards

CO2 Safety Overview

General safety information related to CO2 usage.

Extreme Cold Hazards

Warns about the severe tissue damage risk from contact with dry ice.

Suffocation and ESD Hazards

Highlights risks of oxygen displacement by CO2 and electrostatic discharge.

General and Component Safety

Operating Safety Guidelines

General safety rules for operation, emphasizing training and proper use.

Hose and Electrical Safety

Precautions for safe handling of hoses and electrical components.

Know Your Machine: Front View

Know Your Machine: Back View

Extrusion Cylinder Components

Hydraulic Unit Components

Control Panel Overview

P1500 Gauge Panel

P3000 Gauge Panel

Gauge Descriptions and Readings

Chamber and CO2 Pressure Gauges

Explains expected readings for chamber, liquid CO2 injection, liquid CO2, and vapor CO2 pressure gauges.

Hydraulic Pressure Gauge

Details expected pressure increase and cycle time for the hydraulic pressure gauge.

Valve Types and Functions

Liquid Bleed, Vapor Purge, and Supply Valves

Describes the function of liquid bleed, vapor purge, and liquid CO2 supply valves.

Top Injector Valve Assembly

Explains the components and activation of the top injector valve assembly.

Maintenance and Troubleshooting

Weekly Maintenance Checklist

A checklist of tasks to perform weekly for machine maintenance.

General Malfunctions and CO2 Issues

Troubleshooting common issues like chamber pressure, CO2 supply, and injection pressure.

Troubleshooting Specific Issues

CO2 Vapor and Hydraulic Pressure

Explains CO2 vapor pressure readings and hydraulic pressure during cycles.

Oil Filter and Piston Movement

Addresses oil filter pressure issues and troubleshooting for no piston movement.

Pellet Quality and Output Optimization

Ensuring Pellet Quality

Factors affecting pellet quality and methods to ensure good output.

Addressing Low Pellet Output

Identifies potential causes for reduced pellet production rates.

Machine Specifications and Performance

CO2 Snow Behind Piston

Explains common reasons for CO2 snow accumulation behind the piston.

Technical Specifications Summary

Provides a summary of dimensions, weight, capacity, and power requirements.

Product Warranty Information

EC Declaration of Conformity

Customer Support Contact Details

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