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Columbia Payloader - Maintenance Schedule; Brake System

Columbia Payloader
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5.2 MAINTENANCE SCHEDULE
5.2.1 OWNER/OPERATOR
Item Operation Weekly Monthly
Semi-
annual
Lug nuts tight.
*
Tires
Check tire pressure, wear, damage, dented rims.
*
Check electrolyte level.
*
Apply equalization charge to the battery pack.
*
Clean battery terminals and wash cases.
*
Electrical
Check the general condition of the electrical system
(connections, frayed/broken cables, etc.).
*
Brakes
Pedal & park brake operation.
*
Inspect for loose hardware (bolts & nuts, etc.).
*
Clean body and seats, Wash as needed.
*
Body and Frame
Wash engine/motor compartment and undercarriage.
*
Visual check for differential leak.
*
Lube
Oil movement points (body hinges, brake mechanisms
and linkage, leaf spring bushings etc.)
*
Add water per Section 4.12.
*
Check condition of tubing, couplers. Secure & leak free.
*
Single Point
Watering System
Clean filter screen.
*
5.2.2 QUALIFIED TECHNICIAN
It is recommended that the following be performed by a trained qualified technician or your Columbia Dealer
Item Operation Quarterly
Semi-
Annual
Annual
Tires
Front wheel alignment and camber.
*
Test batteries.
*
Electrical
Inspect motor condition and operation.
*
Check brake pads, clean & adjust brakes.
*
Brakes
Check brake fluid.
*
Check differential fluid level.
*
Grease fittings.
*
Lube
Grease steering gear.
*
Check wheel axle nuts for tightness & torque.
*
Wheel
When equipped,- wheel bearings, repack,
replace if needed
*
Accelerator
Check micro switch adjustment (If equipped)
*
5.3 BRAKE SYSTEM
5.3.1 BRAKE FLUID MAINTENANCE
Check the brake fluid in the master cylinder periodically (under normal conditions, every 3 months). The master
cylinder is located under the front deckboard and seat assembly. Use DOT 3 Motor Vehicle Brake Fluid. Maintain
fluid level within 1/4" of master cylinder filler opening.
5-2
BC 2012

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