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Key safety messages including danger, warning, and caution definitions.
Overview of the Payloader vehicle's purpose and design standards.
Locating and understanding the vehicle's unique identification number.
Operator's responsibility to read and follow safety rules before operation.
Critical warnings regarding modifications, repairs, and general safety.
Essential guidelines for safe vehicle operation and stability.
Operator and owner responsibilities regarding OSHA and ANSI standards.
Illustrates battery pack configurations and disconnect procedures.
Ensuring the battery pack is properly charged upon initial delivery or use.
Pre-operation checks for safe working order, including controls and accessories.
Details on power keyswitch, direction selector, and lighting switches.
Information on brake, accelerator pedals, parking brake, and battery state meter.
Description of MDI, turn signals, steering wheel, and nameplate.
Procedure for starting and operating the vehicle, including pre-operation checklist.
Detailed list of items to check before operating the vehicle.
Key information about deep cycle batteries and safety precautions.
Procedures for checking electrolyte levels and battery condition.
Methods for cleaning battery terminals to prevent leakage and improve efficiency.
Factors influencing charging time and battery efficiency.
Steps for connecting and starting the battery charging process.
Procedure for charging batteries when removed from the vehicle.
Overview of the on-board Delta-Q charger and its operation indicators.
Step-by-step guide for operating the Delta-Q charger.
Explanation of error codes indicated by the charger's red light.
Procedure for selecting or changing the charger's battery algorithm.
Handling and recharging batteries that have been excessively discharged.
Using a hydrometer to test battery cell specific gravity for condition assessment.
Recommendations for extending the service life of the vehicle's batteries.
Steps for safely removing and installing vehicle batteries.
Procedure for using the single point system to water batteries.
Instructions for handling and servicing roll-out battery packs.
General principles for keeping the Payloader in safe and correct operating condition.
Scheduled maintenance tasks for owner/operators and qualified technicians.
Procedures for maintaining the vehicle's braking system.
Details on parking brake adjustment and general brake wear checks.
Procedures for wheel and tire removal, replacement, and maintenance.
Lubrication points and schedule for differential, steering gear, and pivot points.
Guidelines for washing the vehicle's exterior and underside.
Common vehicle problems and their diagnostic checks.
Diagnosing faults using the controller's LED system light.
Safe methods and speed limits for towing the vehicle.
Guidelines for safely trailering the vehicle over long distances.
Steps to prepare batteries for long-term vehicle storage.
Actions to take to prepare the vehicle itself for storage.
Procedure for bringing a stored vehicle back into regular operation.
Key safety messages including danger, warning, and caution definitions.
Overview of the Payloader vehicle's purpose and design standards.
Locating and understanding the vehicle's unique identification number.
Operator's responsibility to read and follow safety rules before operation.
Critical warnings regarding modifications, repairs, and general safety.
Essential guidelines for safe vehicle operation and stability.
Operator and owner responsibilities regarding OSHA and ANSI standards.
Illustrates battery pack configurations and disconnect procedures.
Ensuring the battery pack is properly charged upon initial delivery or use.
Pre-operation checks for safe working order, including controls and accessories.
Details on power keyswitch, direction selector, and lighting switches.
Information on brake, accelerator pedals, parking brake, and battery state meter.
Description of MDI, turn signals, steering wheel, and nameplate.
Procedure for starting and operating the vehicle, including pre-operation checklist.
Detailed list of items to check before operating the vehicle.
Key information about deep cycle batteries and safety precautions.
Procedures for checking electrolyte levels and battery condition.
Methods for cleaning battery terminals to prevent leakage and improve efficiency.
Factors influencing charging time and battery efficiency.
Steps for connecting and starting the battery charging process.
Procedure for charging batteries when removed from the vehicle.
Overview of the on-board Delta-Q charger and its operation indicators.
Step-by-step guide for operating the Delta-Q charger.
Explanation of error codes indicated by the charger's red light.
Procedure for selecting or changing the charger's battery algorithm.
Handling and recharging batteries that have been excessively discharged.
Using a hydrometer to test battery cell specific gravity for condition assessment.
Recommendations for extending the service life of the vehicle's batteries.
Steps for safely removing and installing vehicle batteries.
Procedure for using the single point system to water batteries.
Instructions for handling and servicing roll-out battery packs.
General principles for keeping the Payloader in safe and correct operating condition.
Scheduled maintenance tasks for owner/operators and qualified technicians.
Procedures for maintaining the vehicle's braking system.
Details on parking brake adjustment and general brake wear checks.
Procedures for wheel and tire removal, replacement, and maintenance.
Lubrication points and schedule for differential, steering gear, and pivot points.
Guidelines for washing the vehicle's exterior and underside.
Common vehicle problems and their diagnostic checks.
Diagnosing faults using the controller's LED system light.
Safe methods and speed limits for towing the vehicle.
Guidelines for safely trailering the vehicle over long distances.
Steps to prepare batteries for long-term vehicle storage.
Actions to take to prepare the vehicle itself for storage.
Procedure for bringing a stored vehicle back into regular operation.
This document is the Owner and Operator Manual for Columbia Payloader Electric Vehicles, P/N 712037-05, published in 2012. It provides comprehensive information for the safe and effective operation and maintenance of these industrial vehicles.
The Columbia Payloader is an electric vehicle designed to transport two or more people and cargo. It is specifically built for industrial use and is not intended for operation on public highways. The vehicle conforms to OSHA Standard Section 1910.178 (Powered Industrial Trucks) and ANSI B56.8 (Personnel and Burden Carriers). Its primary function is to provide a reliable and efficient solution for material handling and personnel transport within controlled environments.
The manual details various models: BC2-S, BC2-L, BC3-S, BC3-L, and BC4, with a passenger capacity of 2 for all models. Key dimensions include:
Wheelbase varies by model:
Overall Length also varies:
Maximum Speed (mph) depends on voltage:
Bed Size (L x W) is consistent across models:
Tire specifications are provided:
The VIN matrix provides a detailed breakdown of the 13-digit Vehicle Identification Number, including model abbreviation, power system (DC Drive or AC Drive/Induction Motor), system voltage (36V or 48V), controller amperage (300, 400, or 500 Amp), axle/brake system (Rear Hydraulic, Front & Rear Hydraulic, HD Rear Hydraulic, HD F&R Hydraulic, M18 Rear Hydraulic, M18 F&R Hydraulic), build year, and sequence number.
General| Brand | Columbia |
|---|---|
| Model | Payloader |
| Category | Electric Vehicles |
| Language | English |
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