Columbia Payloader - Operations and Controls; Important First Step; Inspecting the Vehicle

3.0 OPERATIONS AND CONTROLS
3.1 IMPORTANT FIRST STEP
Upon initial delivery, it is very important that the battery pack is properly charged. This is required if the vehicle is to
be stored for later use or is to be used immediately.
 Check that batteries are not damaged or leaking and that connections are tight.
 Remove the battery vent caps and inspect each cell for proper electrolyte level. The battery manifold
assemblies on vehicles with a single point watering system will require a ¼ counterclockwise turn to be removed
for this inspection.
 If the electrolyte level is below the plates add only enough water to cover the plates. See Section 4.2.
NOTICE: Do not overfill a cell. Electrolyte expands and can overflow during charging.
 For vehicles with a single point watering system, replace the manifold assemblies with a ¼ clockwise turn.
 With the electrolyte level correct, use the on board Delta-Q Charger to charge the batteries as described in
Section 4.7.1.
 Charging is complete when the Delta-Q green 100% charge LED lights.
 Vehicles without a single point watering system, refill cells to below the bottom of the each cell vents. See
Figure 4.2.1.
 Vehicles with a single point watering system will require completion of 4 to 5 charge cycles before watering.
NOTICE: If the vehicle is not going to be used the Delta-Q Charger can remain connected to an AC source.
It has the capability to test and recharge the battery pack during storage.
3.2 INSPECTING THE VEHICLE
After battery charging, perform a pre-delivery inspection of the vehicle. Also, before using the vehicle, there are
checks that must be performed to ensure that it is in safe proper working order.
NOTICE: Vehicle should be inspected immediately after delivery. Use the following guidelines to make
sure there are no obvious problems.
Examine the contents of all packages and accessories that may have come in separate packages with this vehicle.
Make sure everything listed on the packing slip is there. Items should not be broken or damaged.
Examine any visible wiring for obvious signs of damage. Check that all connections are secure.
Inspect the tires for obvious wear or damage. Check for proper tire inflation. Refer to manufactures recommendation
imprinted on tire sidewall. Make sure that all wheel lugs are secure.
Check the body, seats, trim and other external parts for obvious damage. Look for body damage, jagged edges etc.
that may cause personal injury.
Operate each of the following controls before turning on the power keyswitch.
 Accelerator Pedal for smooth operation.
 Braking Pedal, assure presence of a firm pedal with minimal travel.
 Steering, check for responsiveness and little play.
 Key can only be removed when keyswitch in “OFF” position.
NOTICE: Each control should operate smoothly and easily without sticking or requiring excessive effort.
Check that the directional selector operates properly, that the horn works and that the warning buzzer sounds in
reverse.
If vehicle has just been delivered, report any physical damage or missing items to the shipping company and your
local Columbia Dealer.
Report any battery or service issue problems to the individual(s) responsible for correction and/or repair or contact
your local Columbia Dealer for service.
If any problems are found, do not operate vehicle until repairs are made. Failure to make necessary repairs
could result in fire, severe personal injury, property damage or death. Consult your local Columbia Dealer
for professional service.
3-1
BC 2012