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Columbia Payloader - Brake System: Adjustments and Checks; Wheel and Tire Service; Lubrication

Columbia Payloader
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5.3.2 BRAKES
Brakes are self aligning and require no adjustment. They should be checked for wear every 6 months.
5.3.3 PARKING BRAKE ADJUSTMENT
As the brake pads wear thinner, the parking brake must be adjusted to
preserve proper parking brake operation. Be very cautious when performing
this adjustment or doing any work on your brakes. The parking brake
adjustment is made to hold the vehicle, load capacity and driver on 15% grade
for 15 minutes (ASME B56.8).
A
B
See Figure 5.3.3. To adjust the parking brake, loosen the lock screw (Arrow A)
on the parking brake selector (Arrow B).
Rotate the selector clockwise to loosen brake or counter clockwise to tighten
braking.
Figure 5.3.3
5.4 WHEEL AN
D TIRE SERVICE
5.4.1 WHEEL & TIRE REMOVAL/REPLACEMENT
Place blocks ahead of and behind the wheels that will rema
in on ground. Slightly loosen lug nuts.
Place a jack under the side of the vehicle just ahead of the r
ear wheel or behind the front wheel so it will come in
contact with the frame. Raise the vehicle until the tire clears the ground. Place jack stands under unibody for safety.
Remove lug nuts and wheels.
To install, tighten the lug nuts evenly in a star pattern until the nuts are all seated and torque to 65 ft. lbs. Recheck lug
nut torque with the vehicle on the ground.
NOTICE: The lug nuts must be lightly tightened in a star pattern, then torqued in a crossing pattern or the
wheel may be bent, causing it to wobble.
NOTICE: Replacement tires must be of the same size as original equipment. Increased tire load ratings are
permissible but the tire rating does not increase the vehicles rated load carrying capacity of the vehicle.
5.4.2 TIRE CARE
Improper inflation will shorten the life of your tires and will adversely affect performance. For proper tire inflation refer
to manufacturer’s recommendation imprinted on tire sidewall.
5.5 LUBRICATION
5.5.1 DIFFERENTIAL
The differential should be checked upon receipt and monthly for leakage.
Contact your Columbia Dealer for fluid replacement.
5.5.2 STEERING GEAR
Check yearly; add grease as required (Molub-Alloy #0 or equivalent).
NOTICE: This will require replacing the steering cover gasket. Part Number 83113-02.
5.5.3 PIVOT POINTS WITH GREASE FITTINGS
There are 6 lubrication points with grease fittings on the front end of the vehicle — one on each of the four tie rod
ends and one on each side of the front axle (kingpin pivot). Under normal conditions, these points should be greased
every 6 months with chassis lube
5-3
BC 2012

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