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ComAp InteliLite MRS10

ComAp InteliLite MRS10
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InteliLite
InteliLite
®
MRS
Modular Gen-set Controller
Compact Controller for Single Operating Gen-sets
(IL-CU MRS10/11/15/16 unit)
SW version 2.2, November 2004
User guide
Copyright © 2004 ComAp s.r.o.
Written by Adéla Klimentová
Prague, Czech Republic
ComAp, spol. s r.o.
Světova 7, 180 00 Praha 8, Czech Republic
Tel: +420 2 66316661, Fax: +420 2 66316647
E-mail: info@comap.cz, www.comap.cz

Table of Contents

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ComAp InteliLite MRS10 Specifications

General IconGeneral
Input Voltage Range8 - 35 V DC
Digital Outputs4
Relay Outputs4
DisplayLCD
Humidity5 to 95% non-condensing
CertificationsCE, UL
Storage Temperature-40°C to +85°C
Communication PortsRS232

Summary

General Guidelines

What Describes This Manual?

Explains the scope and purpose of the user guide.

Safety Warnings and Precautions

Highlights critical safety information and warnings for operation.

Textual Conventions

Defines symbols and formatting used throughout the document.

General Description

Controller System Overview

Details the InteliLite MRS controller and its system integration.

Package Contents

Lists all items included in the InteliLite MRS controller package.

IO Extension Module iG-IOMIGS-PTM

Explains the capabilities of the I/O extension modules.

Terminals and Dimensions

IL-CU Terminal Connections

Illustrates and describes the terminal layout for the IL-CU unit.

Dimensions

IL-CU Unit Dimensions

Provides physical dimensions and cutout information for the IL-CU unit.

Recommended Wiring

MRS Wiring Diagram

Presents the comprehensive wiring diagram for the MRS controller.

Getting Started

Installation Guide

Provides essential steps and considerations for installing the InteliLite controller.

Inputs and Outputs

Binary Inputs IL-CU - Default

Details the default configuration of binary inputs on the IL-CU unit.

List of Binary Inputs

Provides a comprehensive list and description of available binary inputs.

Binary Outputs IL-CU - Default

Details the default configuration of binary outputs on the IL-CU unit.

List of Binary Outputs

Provides a comprehensive list and description of available binary outputs.

Analog Inputs Overview

Describes the functionality and configuration of analog inputs.

Setpoints

Password Protection

Explains how to set and change the controller's password for security.

Basic Settings Configuration

Covers fundamental parameters for gen-set and controller setup.

Engine Protection

Overspeed Protection Settings

Configures parameters for engine overspeed detection and shutdown.

Analog Input 1 Protection Levels

Sets warning and shutdown thresholds for Analog Input 1.

Analog Input 2 Protection Levels

Sets warning and shutdown thresholds for Analog Input 2.

Generator Protection

Overload Protection Settings

Configures parameters for generator overload detection and shutdown.

Short Circuit Protection (Ishort)

Sets parameters for generator short circuit protection.

Current Unbalance Delay

Sets the delay for generator current unbalance alarms.

Generator Voltage Protection (High)

Configures high voltage shutdown and delay settings.

Generator Frequency Protection (High)

Configures high frequency shutdown and delay settings.

Sensor Specifications

Calibration Constants

Adjusts calibrating constants for accurate analog input measurement.

IOMPTM Module Sensor Data

Details specifications and data for IOM/PTM module sensors.

IOMPTM Module Calibration

Provides calibration constants for IOM/PTM analog inputs.

Sensor Specification Details

Default Sensor Settings

Presents default configurations and characteristics for VDO sensors.

ECU-Controlled Engine Support

Standard J1939 Engine Types

Details supported J1939 engine types for ECU control.

Cummins MODBUS Engine Support

Explains Cummins engine integration using MODBUS protocol.

ECU Data Reading

Diagnostic Messages from ECU

Describes how ECU diagnostic messages are displayed and interpreted.

J1939 Connection Description

Engines Started via CAN Bus

Illustrates CAN bus connections for engines started via CAN.

Engines Not Started via CAN Bus

Shows connections for engines not started via CAN bus.

Operator Interface

Pushbuttons and LEDs Overview

Identifies and explains the function of all pushbuttons and LEDs.

Gen-Set Mode Selection

Guides on how to select and change the gen-set operating mode.

Viewing Measured Data

Instructions on navigating menus to view current gen-set measurements.

Finding Active Alarms

Explains how to access and view the active alarm list.

Measurement Screen Descriptions

Main Measure Screen Layout

Details the information displayed on the main measurement screen.

Generator Measurement Screen

Describes the parameters shown on the generator measurement screen.

ECU State and Values

Shows the status and measured values from the ECU.

ECU Alarm List

Details how ECU alarms are displayed and interpreted.

Chart Guide to Menus and Operation

Parameter Setting Guide

Illustrates the process for navigating menus and setting parameters.

Function Description

OFF Mode Operation

Explains the behavior and limitations of the controller in OFF mode.

MAN Mode Operation

Details how to start, stop, and control the gen-set in MAN mode.

Start-Stop Sequence Logic

Describes the simplified engine start and stop sequence.

AUT Mode Operation

Explains the automatic operation and start/stop requests in AUT mode.

Alarm Management

Sensor Fail Detection (FLS)

Describes how sensor failures are detected and indicated.

Warning Alarms (WRN)

Explains the behavior and indication of warning alarms.

Shutdown Alarms (SD)

Details the actions taken and indication for shutdown alarms.

Voltage Phase Sequence Detection

Wrong Phase Sequence Alarm

Detects and alarms incorrect phase sequence connection.

Inverted Phase Polarity Alarm

Detects and alarms inverted phase polarity due to wiring issues.

Sensor Fail Detection Details

Provides specifics on how sensor failures are detected and displayed.

Gen-set Operation States

Engine State Machine Overview

Illustrates the different operating states of the gen-set engine.

List of Possible Alarms

Catalogues all potential alarms with protection types and descriptions.

Remote Control and Data Logging

Direct PC Connection via RS232

Explains how to connect the controller directly to a PC using RS232.

PC Software: LiteEdit

Describes the capabilities and usage of the LiteEdit configuration software.

Modbus Communication Protocol

Details the parameters and functions for Modbus communication.

Communication Object vs. Register

Communication Object List

Lists communication objects and their corresponding register addresses.

Remote Communication

Recommended GSM Modems

Lists recommended GSM modems for remote communication.

GSM Modem Setup Procedure

Provides steps for configuring GSM modems for use with the controller.

Mobile SIM Card Settings

Guides on configuring the SIM card for data connection.

Technical Data

Power Supply Specifications

Details voltage, consumption, and voltage drop-out parameters.

Operating Conditions

Specifies environmental limits like temperature, humidity, and protection.

Low Temperature Modification

Explains features for operation in low temperature environments.

Dimensions and Weight

Provides physical dimensions and the total weight of the unit.

Generator Specifications

Lists electrical parameters for the generator output.

Binary Inputs Specifications

Details the electrical characteristics of binary inputs.

Analog Inputs Specifications

Details the electrical characteristics of analog inputs.

Speed Pick-up Input

Type of Sensor and Input Specs

Describes sensor types and electrical input requirements.

RS232 Interface

Maximal Distance and Speed

Specifies the maximum communication distance and speed for RS232.

CAN Bus Interface

Maximal CAN Bus Length and Impedance

Details CAN bus length, speed, and impedance specifications.

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