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ComAp InteliLite NT AMF Series User Manual

ComAp InteliLite NT AMF Series
84 pages
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Copyright © 2008 ComAp s.r.o.
Written by Zdeněk Liberda
Prague, Czech Republic
ComAp, spol. s r.o.
Kundratka 2359/17, 180 00 Praha 8, Czech Republic
Tel: +420 2 66316661, Fax: +420 2 66316647
E-mail: info@comap.cz, www.comap.cz
InteliLite
NT
InteliLite NT
®
AMF
Modular Gen-set Controller
Compact Controller for Stand-by Operating Gen-sets
(IL-NT AMF20/25 unit)
SW version 1.2, March 2008
Reference Guide

Table of Contents

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ComAp InteliLite NT AMF Series Specifications

General IconGeneral
ModelInteliLite NT AMF Series
Automatic Mains Failure (AMF)Yes
Communication PortsRS232, RS485, USB, Ethernet
Operating Temperature+70 °C
ProtocolsModbus
ProtectionOver/under voltage, over/under frequency, phase sequence
Event LogYes
Remote MonitoringYes

Summary

General Guidelines

Manual Description and Audience

Explains the purpose and audience of the manual.

Important Warnings and Safety

Highlights critical safety warnings and precautions for operation.

Text Conventions Used

Defines text formatting used in the manual for buttons, setpoints, etc.

General Description of InteliLiteNT

Controller System Overview

Provides a general overview of the InteliLiteNT AMF20/25 controller and its features.

Package Contents List

Lists the accessories included in the product package.

IL-NT RS232 Communication Module

Describes the IL-NT RS232 plug-in card for communication.

Optional Modules and Peripherals

AOUT8 Gauge Driver Module

Details the IL-NT AOUT8 card for driving industrial gauges.

RD (SW) Remote Display Software

Explains the software for remote monitoring and control of the controller.

IGL-RA15 Remote Annunciator

Describes the IGL-RA15 remote annunciator connectable via CAN bus.

IG IOM/PTM Module Details

IG-IB Internet Bridge Module

IL-NT Terminals and Faceplate

Terminal Layout and Faceplate Overview

Illustrates the controller's terminal connections and front panel layout.

Recommended Wiring Diagrams

AMF Wiring Diagram

Shows the wiring diagram for Automatic Mains Failure (AMF) applications.

Stand-by Applications Wiring

Contactors Configuration

Explains wiring for standby applications using contactors.

ATS Wiring Configurations

ATS with Three Stable Positions

Describes wiring for ATS with three stable positions.

Getting Started

General Installation Guidelines

Covers essential points for proper installation and wiring.

Power Supply Requirements

Specifies voltage, current, and connection requirements for the power supply.

Input Signal and Measurement Setup

Magnetic Pick-up Input

Details the connection and function of the magnetic pick-up for speed sensing.

Current Measurement Setup

Explains how to connect for accurate current measurement using CTs.

Voltage Measurement and Single-Phase Applications

Voltage Measurement Setup

Illustrates voltage measurement connections for three-phase and single-phase systems.

Single-Phase Application Notes

Notes on configuring the controller for single-phase applications.

Analog Input Configuration

Analog Input Configuration Options

Explains jumper configuration for analog inputs and reading from ECU.

Analog Input Types and Settings

Details available analog input types and their configurable parameters.

Binary Input and Output Wiring

Binary Inputs Wiring

Illustrates the wiring for binary inputs.

Binary Outputs Wiring

Shows the wiring for binary outputs.

Extension Modules CAN Bus Connection

Analog Outputs Configuration

Inputs and Outputs Detailed

Default Binary Inputs (IL-NT)

Lists the default functions assigned to binary inputs.

Binary Input List and Configuration

Describes available binary input configurations like Not Used and Alarm.

Binary Outputs Configuration

Default Binary Outputs (IL-NT)

Lists the default functions assigned to binary outputs.

Binary Output List and Functions

Details functions of binary outputs like Starter, Fuel Solenoid, Stop Solenoid.

Analog Input Details

Analog Input Configuration Options

Explains jumper configuration for analog inputs and reading from ECU.

Sensor Input Types

Describes Oil Pressure, Water Temp, and Fuel Level analog inputs.

CAN J1939 Interface for ECU

Setpoint Configuration

Password Settings

Covers setting and changing the controller password for protected setpoints.

Basic Settings

Configuration of essential parameters like Gen-set Name, Power, Current, CT Ratio.

Engine Parameters Configuration

Engine Protection Settings

Auto Mains Failure Parameters

Date and Time Settings

Time Stamp Interval

Sets the interval for periodic history records.

Summer/Winter Time

Configures automatic switching between summer and winter time.

Timer Configuration

Extension I/O and Alarm Calls

IOM Analog Input Alarms

Configuration for warning and shutdown alarms on IOM/PTM analog inputs.

Remote Alarm Messaging (SMS/Email)

Setting up SMS and email notifications for alarms.

ECU Controlled Engine Support

ECU Data and Diagnostic Messages

Engine Unit Connection via CAN Bus

Cummins Engines MODBUS Communication

Sensor Specification and Calibration

Background of Sensor Calibration

Explains how to correct analog input measurement errors via calibration.

Default Sensor Curves

Lists available resistive sensor curves and their min/max values.

Function Description

OFF Mode Operation

Describes the controller's behavior when in OFF mode.

MAN Mode Operation

Explains manual mode operation, including start, stop, and breaker control.

Start-Stop Sequence (Simplified)

Outlines the simplified start-stop sequences for MAN and AUT modes.

AUT and TEST Mode Operation

AUT Mode and AMF Sequence

Details automatic mains failure operation and sequence.

TEST Mode Operation

Explains how the controller operates in test mode.

Alarm Management

Alarm Types: Sensor Fail, Warning, Shut Down

Describes the different alarm categories and their indicators.

Mains Failure Detection

Explains how mains failure is detected and the resulting actions.

Alarm Time Chart and Phase Detection

Alarm Time Chart Overview

Visualizes the timing of various events and protections.

Voltage Phase Sequence Detection

How the controller detects and alarms on incorrect voltage phase connections.

Sensor Fail Detection

Explains how sensor failures are detected and displayed.

GCB/MCB Fail Detection

How circuit breaker failures are detected based on feedback.

Gen-set and Electric State Machines

Engine Operation States

Defines the various states of the engine and controller operation.

Electric State Machine States

Describes the controller's electrical states related to mains and breakers.

List of Possible Events

Comprehensive list of events, their protection types, and descriptions.

History File Structure

Remote Control and Data Logging

PC Connection and Software

Instructions for connecting to a PC using LiteEdit for monitoring and configuration.

Modbus Communication Protocol

Details the Modbus protocol functions and specifications for serial communication.

Communication Object and Register Mapping

Remote Communication Methods

Internet and Modem Connections

Setup for ISDN and GSM modems for remote communication.

Mobile SIM Card Settings

Guidance on configuring the SIM card for GSM modem use.

Technical Data

Power Supply Specifications

Details voltage, consumption, and voltage drop-out characteristics.

Operating Conditions

Environmental and operational specifications like temperature, humidity, and certifications.

Physical and Electrical Specifications

Dimensions, Weight, and Mains/Generator Specs

Physical dimensions, weight, and generator/mains electrical parameters.

Input/Output and Analog Input Specifications

Technical details for binary I/O, analog inputs, and their ranges.

Signal Inputs and Communication Interface

Speed Pick-up and D+ Function

Specifications for speed pick-up sensors and the D+ function.

CAN Bus Interface Specifications

Details on CAN bus parameters, cable types, and recommended cables.

Optional Interface Cards

IG-IB Module Specifications

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