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ComAp InteliLite MRS11 User Manual

ComAp InteliLite MRS11
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InteliLite
InteliLite
®
MRS
Modular Gen-set Controller
Compact Controller for Single Operating Gen-sets
(IL-CU MRS10/11/15/16 unit)
SW version 2.2, November 2004
User guide
Copyright © 2004 ComAp s.r.o.
Written by Adéla Klimentová
Prague, Czech Republic
ComAp, spol. s r.o.
Světova 7, 180 00 Praha 8, Czech Republic
Tel: +420 2 66316661, Fax: +420 2 66316647
E-mail: info@comap.cz, www.comap.cz

Table of Contents

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ComAp InteliLite MRS11 Specifications

General IconGeneral
BrandComAp
ModelInteliLite MRS11
CategoryController
LanguageEnglish

Summary

General guidelines

Dangerous Voltage Warning

General Description

Controller System Overview

Overview of the InteliLite IL-MRS controller's functionality for gen-sets.

Terminals and Dimensions

IL-CU Terminals Overview

Illustrates and labels the terminal connections on the IL-CU unit.

Dimensions

Recommended Wiring

MRS Wiring Diagram

Presents a detailed wiring diagram for the MRS controller.

Getting Started

Installation Guide

Guides on the installation process, focusing on grounding and power supply.

Power Supply Fusing

Binary Output Protections

Grounding Procedures

Current Measurement

Voltage Measurement

Single Phase Applications

Recommended Wirings (Single Phase)

Shows wiring for single-phase generator and mains connections.

Voltage Measurement (Single Phase)

Illustrates voltage measurement for single-phase applications.

Current Measurement (Single Phase)

Details current measurement setup for single-phase applications.

Set Point Adjustment (Single Phase)

Specifies set points for single-phase operation.

Analog Input Item Configuration

IL-CU Analog Input Connections

Resistive Sensor Connection

Shows standard wiring for resistive sensors.

Current Output Sensor Connection

Illustrates current sensor connections with external resistors.

Mixed Analog Input Connections

Shows mixed configurations for analog inputs.

Current Output Transducers

Analog Input Configuration Example

Binary Inputs

Binary Outputs

Extension Modules (CAN Bus) Connection

CAN Bus Connection Rules

Guidelines for connecting extension modules via CAN bus.

Inputs and Outputs

Default Binary Inputs (IL-CU)

Lists the default binary inputs for the IL-CU controller.

Emergency Stop Input

Explains the emergency stop input and its safety considerations.

Emergency Manual Input

Default Binary Outputs (IL-CU)

Starter Output

Fuel Solenoid Output

Ignition Output

Prestart Output

Idle/Nominal Output

GCB Close/Open Output

Alarm Output

Horn Output

Ready Output

Ready to Load Output

Stop Solenoid Output

Generator Voltage Failed Output

Generator Frequency Failed Output

Overload Shutdown Output

Stop Failed Output

Overspeed Shutdown Output

Underspeed Shutdown Output

Start Failed Output

Overcurrent Shutdown Output

Common Warning Output

Common Shutdown Output

Common Sensor Fail Output

Oil Pressure Shutdown Output

Water Temperature Shutdown Output

Fuel Level Shutdown Output

Analog Inputs Overview

Oil Pressure Analog Input

Default configuration for oil pressure analog input.

Water Temperature Analog Input

Default configuration for water temperature analog input.

Fuel Level Analog Input

Default configuration for fuel level analog input.

Setpoints

Password Management

Password management for setpoint protection.

Basic Settings Group

Introduces the basic settings group for configuration.

Nominal Power Setpoint

Details the setpoint for nominal generator power.

Nominal Current Setpoint

Explains the nominal current setpoint for protection.

CT Ratio Setpoint

Describes the setpoint for current transformer ratio.

Nominal Voltage Setpoint

Details the nominal generator voltage setpoint.

Nominal Frequency Setpoint

Explains the nominal generator frequency setpoint.

Nominal RPM Setpoint

Engine Parameters

Start RPM Setpoint

Setpoint for the engine start RPM threshold.

Starting Oil Pressure Setpoint

Prestart Time Setpoint

Maximum Crank Time Setpoint

Idle Time Setpoint

Minimum Stable Time Setpoint

Maximum Stable Time Setpoint

Stop Time Setpoint

Cooling Time Setpoint

Engine Protection Settings

Engine Protection Delay

Delay time for engine protections after start.

Overspeed Protection Threshold

Threshold for overspeed protection.

Analog Input 1 Warning Level

Warning threshold for Analog Input 1.

Analog Input 1 Shutdown Level

Shutdown threshold for Analog Input 1.

Analog Input 2 Warning Level

Warning threshold for Analog Input 2.

Analog Input 2 Shutdown Level

Shutdown threshold for Analog Input 2.

Analog Input 3 Warning Level

Analog Input 3 Shutdown Level

Battery Undervoltage Warning

Battery Overvoltage Warning

Generator Protection Settings

IDMT Overcurrent Parameter

Current Unbalance Threshold

Generator Overvoltage Shutdown

Generator Undervoltage Shutdown

Voltage Unbalance Threshold

Generator Overfrequency Shutdown

Generator Underfrequency Shutdown

Sensor Specification

IOM Module Settings

Analog Input 3 Shutdown Level (IOM)

Analog Input 4 Warning Level (IOM)

Analog Input 4 Shutdown Level (IOM)

IOM/PTM Analog Input Calibration

ECU-Controlled Engine Support

ECU Data Values

ECU Diagnostic Messages

J1939 Connection Description

Sensor Specification Details

Operator Interface

Pushbuttons and LEDs Overview

Identifies and explains the function of all pushbuttons and LEDs.

Selecting Gen-set Mode

Viewing Measured Data

Viewing and Editing Setpoints

Finding Active Alarms

Measurement Screens Description

IL-CU Analog Inputs Screen

Gen-set Power Screen

ECU Alarm List

Alarm List Details

Menu Navigation Guide

Function Descriptions

AUT Mode Operation

Alarm Management

Voltage Phase Sequence Detection

Gen-set Operation States

List of Possible Alarms

Generator Voltage Alarms

Generator Frequency Alarms

Generator Current Alarms

Load and Speed Alarms

Stop and Input Alarms

Remote Control and Data Logging

Engine Parameter Communication Objects

Engine Protection Communication Objects

Generator Protection Communication Objects

Generator Protection Objects (Cont.)

Sensor Specification Communication Objects

IOM/PTM Module Communication Objects

Generator Communication Objects

IOM/PTM Module Objects (Cont.)

ECU Communication Objects

ECU Objects (Cont.)

Remote Communication

Technical Data

Dimensions and Weight

Generator Specifications

Current Input Specifications

Voltage Input Specifications

Binary Inputs and Outputs Specifications

Analog Input Specifications

Speed Pick-up Input

RS232 Interface Specifications

CAN Bus Interface Specifications

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