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Cooper Kyle Form 4C - INTRODUCTION AND BASIC OPERATION; Introduction

Cooper Kyle Form 4C
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Introduction
Service Information S280-77-13 provides instructions for
replacing the front panel of the Form 4C Recloser
Control. Before installing this kit, carefully read and
understand the contents of this manual.
Description
The kit includes the parts necessary to replace the front
panel of the Form 4C control.
Review ALL steps in this publication before installing the
enclosed kit. In addition, refer to the included Form 4C
Service Information S280-77-1 before the control is placed
back into service. Service Information S280-77-1 provides
control operation, maintenance instructions and testing
procedures for Form 4C Microprocessor-Based Recloser
Control.
The parts included in the Form 4C Front Panel Kit are list-
ed in Table 1.
For installation of the kit, the following tools are required.
Kyle Type MET Electronic Recloser Tester or equivalent.
5/16” wrench
11/32” wrench
A standard screwdriver
Note: Routing of the panel harness may differ from the origi-
nal routing.
Note: The view may differ slightly for different revisions of
Form 4C controls.
S280-77-13
3
!
SAFETY
FOR LIFE
PRODUCT INFORMATION
TABLE 1
Kit KME4-701 Parts
Qty. Catalog Number Description
1 S280-77-13 Kit Installation Instructions
1 S280-77-1 Form 4C Installation/Operation Manual
1 S280-77-4 Form 4C Programming Guide
1 KME40003000001 Form 4C Control Panel Assembly
1 KME4000203 Connector Cable Assembly (Option I/O)
1 KA20720001 18” length of Plastic Spiral Cable Wrap
3 KA20060020 Plastic Cable Clamps
4 KA20200028 Elastic Stop Nut
1 KME4-1235 Accessory Label (See Figure 3)
1 KME4-1110 Cabinet Door Revision Label (See Figure 3)
1 KME4-1133 Optional I/O Label (See Figure 3)
5 KA23580007 Ty-Wraps
4 KA23580008 Ty-Wraps
1 KME4-1214 Malfunction Code Label (See Figure 3)
1 KA20060001 Cable Clip
1 KA20060008 Cable Clip
1 KA20200005 Elastic Stop Nut
Control Cable
Receptacle
P8
P19
P12
P6
P2
P7
Door-Stop Link
Battery Connector
P15
Plastic Cable Clamp
Fiber-Optic Digital
Communications Accessory
P4
Form 4C Control
Panel Assembly
KME4-148
Plastic Spiral
Cable Wrap
Connector Cable Assembly
(Optional I/O)
Tie Wraps
Groundwire and #8
Nut and Lockwasher
Elastic Stop Nuts
Trip Test
Accessory
Figure 2.
Identification of various part locations on Form 4C controls.

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