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Beverage Dispenser
FCB - 2 Flavor
Cornelius FCB - 2 Flavor User Manual
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®
FCB PINNAC
LE
2 and 4 Flav
or
Service Manual
FCB - 2 Flav
or
FCB - 4 Flav
or
Release Date:
October 30, 2003
Publica
tion Num
ber: 5
600072
98SER
Revision D
ate:
May 07
,
20
14
Revision:
J
2
Table of Contents
Default Chapter
3
Table of Contents
3
Safety
5
Safety Instructions
5
Read and Follow All Safety Instructions
5
Recognize Safety Alerts
5
Different Types of Alerts
5
Safety Tips
5
Qualified Service Personnel
5
CO2 (Carbon Dioxide) Warning
5
Shipping and Storage
6
Magnet Warning
6
System Overview
7
Product Overview
7
Specifications
8
Dimensions
8
Line Voltage
8
Accessories - Included
8
Accessories - Optional
9
Operation and Service
10
Maintaining Product Quality Cornelius FCB Equipment - Operator Instructions
10
Dispensed Product Throughput
10
Programmed Defrost Scheduling
10
Sleep Mode Recommendations
11
Viscosity Setting
11
Service
12
Preventive Maintenance
12
Preventive Maintenance Summary
12
Cleaning Air Filter (Integral Only)
12
Sanitizing
12
Stainless Steel Double Check Valve Inspection & Cleaning
15
Check BRIX
15
Adjustments
16
Water, Syrup, & CO2 Regulator Settings
16
Pinnacle Control System
16
Control System Overview
16
Control Panel Menu Descriptions
19
Barrel Status
19
Choose Mode
20
Set Clock
20
Set Wake up
20
Set Sleep Time
20
Visc Set
32
Options
34
Control Panel Error Descriptions
40
Component Service
42
Magnet Assembly Replacement
42
DC Control Drive Motor Board Replacement - Emerson
44
Main and Product Delivery Board Replacement - Emerson
44
Chip Change Procedure
45
DC Inverter Board Replacement - Baldor
46
Main and Product Delivery Board Replacement - Baldor
46
Display Board Replacement
47
Merchandiser Light Ballast Replacement
47
Transformer Replacement
48
Contactor Replacement
48
Start Components Replacement
48
Pump Motor Replacement
49
Agitator Motor Replacement
49
Syrup/Water Valve Replacement
49
CO2 Regulator Replacement
50
Blendonator Float Switch Replacement
50
Blendonator Tank Replacement
50
Hy-Pot Test Procedure
51
Hall Effect Sensor Diagnosis & Replacement - Baldor
52
Hall Board Diagnostic Procedure
52
DC Stator Test - Emerson
53
DC Stator Test - Baldor
54
DC Stator Assembly Replacement
55
DC Stator Assembly Replacement - Baldor
56
Condenser Fan Motor Replacement (Integral Only)
57
Condenser Filter Replacement (Integral Only)
57
Foam Pack Replacement
58
Compressor Replacement
59
Hot Gas Valve Rebuilding
59
Pulse Valve Replacement
60
Water Pressure Regulator / Switch Replacement
60
Water Strainer Cleaning
60
Merchandiser Lamp Removal and Installation
61
Removal
61
Installation
62
Troubleshooting
64
Troubleshooting the System
64
Troubleshooting Product Not Cold
65
Appendix A - Historic Brix Procedures
67
Section 1: 3-Way Valve Brixing Procedure
67
Section 2: Shut-Off Valve and Blendonator Outlet Brix Sample Tube Procedure
70
Appendix B
71
Appendix B
71
Delta Valve
72
Motorman Valve
74
4
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Cornelius FCB - 2 Flavor Specifications
General
Brand
Cornelius
Model
FCB - 2 Flavor
Category
Beverage Dispenser
Number of Flavors
2
Material
Stainless Steel
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