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Craftsman 113.198411 User Manual

Craftsman 113.198411
120 pages
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SEARS
Operators
Manual
MODEL NO.
113.198411
10" DELUXE ELECTRONIC
RADIAL SAW WITH
44" CABINET AND
2 DOORS
or
113.198611
10" DELUXE ELECTRONIC
RADIAL SAW WITH
44" CABINET AND
6 DRAWERS
Serial
Number
Model and serial numbers
may be found at the rear of
the base,
You should record both
model and serial number in
a safe place for future use.
CAUTION:
READ ALL
INSTRUCTIONS
CAREFULLY
\
MODEL 113.198611
MODEL 113.198411
CRRFTSMRN
10-INCH DELUXE ELECTRONIC
RADIAL SAW
Assembly
Operating
Repair parts
Sold by SEARS, ROEBUCK AND CO., Chicago, IL. 60684 U.S.A.
Part No. SP5105 Printed in U.S.A.

Table of Contents

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Craftsman 113.198411 Specifications

General IconGeneral
BrandCraftsman
Model113.198411
CategorySaw
LanguageEnglish

Summary

Safety Information

Major Hazards

Identifies key dangers like kickback and blade contact.

Safety Symbol and Signal Words

Explains danger, warning, and caution signals.

Wrong Way Feed Hazards

Explains feeding workpiece incorrectly and its dangers.

General Safety Precautions

Lists 8 critical steps to reduce injury risk.

Personal Safety Guidelines

Details protective clothing and eye protection.

Work Area Safety Rules

Covers keeping area clear, safe, and well-lit.

Saw Safety Procedures

Outlines safe operating procedures for the saw.

Blade Safety Guidelines

Guidelines for blade selection and maintenance.

Safety Labels on the Radial Arm Saw

Locating and understanding safety labels on the saw.

Assembly Instructions

Unpacking and Setup

Instructions for unpacking and organizing parts.

Parts for Model 113.198611

Lists components for the 6-drawer model.

Tools Required for Assembly

Identifies necessary tools for assembly.

Loose Parts for Both Models

Lists common components for both saw models.

Cabinet Assembly (Model 113.198611)

Steps to assemble the cabinet for the 6-drawer model.

Caster and Foot Assembly (Model 113.198611)

Instructions for attaching casters and foot assemblies.

Attaching Foot Assemblies

How to connect foot assemblies to cabinet side panels.

Finishing the Cabinet

Steps for assembling slide brackets and rear supports.

Adjusting Leveling Feet

How to adjust feet for stability and proper saw operation.

Drawer Assembly (Model 113.198611)

Steps for assembling drawers for the 6-drawer model.

Cabinet Assembly (Model 113.198411)

Steps to assemble the cabinet for the 2-door model.

Attaching Doors

Steps for mounting the cabinet doors and magnetic catches.

Attaching Handwheel

How to attach the handwheel to the saw.

Mounting the Motor

Steps to install the saw motor.

Mounting the Saw

Instructions for placing and securing the saw to the cabinet.

Mounting Table Locks

Steps for installing the table lock mechanisms.

Mounting the Front Table

Instructions for attaching the front table to the saw.

Drawer Operations

How to insert, secure, and remove drawers from the cabinet.

Controls and Digital Display

On/Off Switch and Miter Lock

Operation of power switch and miter lock.

Bevel Lock Operation

Details how to lock the blade at various bevel angles.

Swivel and Rip Locks

Explains swivel and rip lock functions for positioning.

Handwheel and Control Summary

Handwheel function and general control locking advice.

Digital Display Overview

Explains the digital display and its functions.

Display Errors and Battery Issues

Troubleshooting display errors and battery problems.

Battery Installation and Replacement

Procedures for battery installation and replacement.

Aligning Miter Encoder

Steps to calibrate the miter encoder for accurate readings.

Miter Encoder Calibration

Further calibration steps for the miter encoder.

Aligning Bevel Encoder

Steps to calibrate the bevel encoder for accurate readings.

Setting Zero References

How to set zero points for miter, bevel, and elevation.

Setting In-rip Reference

Calibrating the zero point for in-rip cuts.

Setting Out-rip Reference

Calibrating the zero point for out-rip cuts.

Blade Alignment Procedures

Adjusting Elevation

Steps to ensure smooth up/down movement of the radial arm.

Leveling the Front Table

Steps to make the front work table flat and parallel.

Table Leveling and Rear Table

Further steps for ensuring table flatness and parallelism.

Adjusting Table Locks

How to adjust table locks for secure fence and table positioning.

Squaring Crosscut Travel

Ensuring blade travels perpendicular to fence for accurate crosscuts.

Crosscut Travel Alignment

Adjusting arm alignment for accurate crosscuts.

Squaring Blade to Table for Crosscutting

Ensuring blade is perpendicular to table for crosscuts.

Squaring Blade to Fence

Aligning blade perpendicular to fence for ripping and crosscutting.

Fence Alignment Adjustments

Adjustments to ensure blade is perpendicular to fence.

Squaring Blade to Table for Ripping

Ensuring blade is perpendicular to the table for ripping.

Ripping Alignment Adjustments

Adjustments for blade squareness to table during ripping.

Making Blade Parallel to Table

Steps to make blade parallel to table for edging.

Parallelism and Guard Installation

Final parallelism adjustments and guard mounting.

Guard and Spreader Installation

Steps for mounting and adjusting blade guard and spreader.

Guard and Spreader Alignment

Final adjustments for guard and spreader alignment.

Electrical Connections

Motor Specifications

Details of the saw's AC motor.

Power Supply Requirements

Information on connecting to 120V or 240V power.

Extension Cord Guidelines

Guidelines for using extension cords safely and effectively.

Crosscutting Operations

Types of Crosscuts

Illustrates basic crosscut types and body positioning.

Crosscutting Safety Information

Crucial safety warnings and precautions for all crosscuts.

Blade Guard and Safety Features

Explains guard, pawls, and spreader functions for crosscutting.

Crosscutting Checklist

Pre-cut safety checks for accurate and safe crosscuts.

Table and Fence Kerfs

How to create and maintain table and fence slots for cuts.

Making Table and Fence Kerfs

Detailed steps for creating necessary kerfs in the table and fence.

Performing Crosscuts

Step-by-step guide for performing crosscuts.

Repetitive Crosscuts

How to set up for making multiple identical crosscuts.

Ripping Operations

Saw Positions for Ripping

Explains in-rip and out-rip positions for ripping operations.

Workpiece Positioning for Ripping

Guidance on setting up workpiece relative to blade and fence.

Ripping Safety Information

Critical safety warnings and precautions specific to ripping.

Kickback and Wrong Way Feed Hazards

Explains common causes and dangers of kickback and wrong feed.

Ripping Safety Features

Function and adjustment of guard, pawls, and spreader for ripping.

Rip Cutting Checklist

Pre-cut safety checks for ripping operations.

Rip Cut Table Kerf and Guard Adjustments

Creating rip kerfs and adjusting the blade guard.

Pawl/Spreader Adjustments and Making Rip Cuts

Fine-tuning pawls/spreader and performing rip cuts.

Making Rip Cuts Safely

Hand and body positioning and pressure during rip cuts.

Bevel Ripping and Accessory Notes

How to perform bevel rips and use dado/molding accessories.

Edging Procedures and Accessory Safety

Specific instructions for edging and general accessory safety.

Cutting Accessories

Fences and Push Sticks

Information on fences and how to make/use push sticks.

Auxiliary Fence and Push Block

Building and using auxiliary fences and push blocks.

Auxiliary Fence for Edging

How to make an auxiliary fence for edging.

Featherboard Use

How to make and use a featherboard for rip cutting.

Recommended Accessories

Accessory List

Catalog of recommended accessories for the radial arm saw.

Lower Retractable Guard

Details on the function and safety of the lower retractable guard.

Glossary

Glossary Terms

Definitions of technical terms used in the manual.

Helpful Hints

Hints for Accurate Cutting

Tips for achieving precise cuts with the radial arm saw.

Making a Four-Sided Frame

Steps for accurately cutting pieces for a four-sided frame.

Front Table Cover and Decimal Conversion

Benefits of table cover and decimal to fraction conversion.

Maintaining Your Saw

General Maintenance and Cleaning

Safety rules, cleaning procedures, and pawl replacement.

Lubrication Points

Details on points needing periodic lubrication with oil.

Adjustments for Bevel and Swivel Lock Wear

How to adjust bevel and swivel locks for proper operation.

Adjustments for Arm, Column, and Carriage Bearings

Adjusting arm fit and carriage bearings for smooth travel.

Adjusting Carriage Bearings and Miter Lock

Steps for adjusting bearings and miter lock.

Rip Lock Adjustment

Steps for adjusting the rip lock for smooth carriage movement.

Motor Operation

Motor Overload and Performance

Explains overload protection, circuit issues, and performance factors.

Changing Motor Voltage

120V and 240V AC Connections

Steps for connecting the saw to different power supplies.

Troubleshooting

Electronics - Display Problems

Common issues with the digital display and their solutions.

Electronics - Advanced Issues and Motor Problems

Resolving display errors and basic motor issues.

Motor Power and Overheating

Addressing low power, overheating, and stalling motor issues.

Crosscut Accuracy and Bevel Issues

Diagnosing and fixing inaccurate crosscuts and bevel problems.

Kerf Roughness and Ripping Issues

Resolving rough cuts, binding, and workpiece pull-away.

Angle Clamping, Depth Variation, and Table Leveling

Fixing clamping force, depth issues, and table leveling.

Parts List - Figure 1

Exploded View of Saw Components

Diagram showing major saw parts and their key numbers.

Figure 1 Parts List Details

Detailed list of parts with key numbers and descriptions.

Parts List - Figure 2

Base and Column Assembly Diagram

Exploded view of the saw's base and column components.

Base and Column Assembly Parts List

Detailed list of parts for the base and column assembly.

Parts List - Figure 3

Yoke and Motor Assembly Diagram

Exploded view of the yoke and motor components.

Yoke and Motor Assembly Parts List

Detailed list of parts for the yoke and motor assembly.

Parts List - Figure 4

Yoke Assembly Diagram

Exploded view of the yoke assembly components.

Yoke Assembly Parts List

Detailed list of parts for the yoke assembly.

Parts List - Figure 5

Arm Assembly Diagram

Exploded view of the saw's arm components.

Arm Assembly Parts List

Detailed list of parts for the arm assembly.

Parts List - Figure 6

Table Assembly Diagram

Exploded view of the table components.

Parts List - Figure 7

Foot Assembly Diagram (Model 113.198611)

Exploded view of the foot assembly for the 6-drawer model.

Parts List - Figure 8

Cabinet Assembly Diagram (Model 113.198611)

Exploded view of the cabinet for the 6-drawer model.

Cabinet Assembly Parts List (Model 113.198611)

Detailed list of parts for the 6-drawer model cabinet.

Parts List - Figure 9

Cabinet Assembly Diagram (Model 113.198411)

Exploded view of the cabinet for the 2-door model.

Cabinet Assembly Parts List (Model 113.198411)

Detailed list of parts for the 2-door model cabinet.

Parts List - Figure 10

Drawer Assemblies Diagram

Exploded view of the drawer assemblies.

Parts List - Figure 11

Motor Assembly Diagram

Exploded view of the saw's motor components.

Parts List - Figure 12

Guard Assembly Diagram

Exploded view of the blade guard and related parts.

Service Information

How to Order Repair Parts

Instructions for ordering replacement parts for the saw.

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