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Crane Barnes 4SEV-DS Series - User Manual

Crane Barnes 4SEV-DS Series
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A Crane Co. Company
BARNESBARNES
®
INSTALLATION and OPERATION MANUAL
Submersible Sewage Non-Clog Pumps
IMPORTANT! Read all instructions in this manual before operating pump.
As a result of Crane Pumps & Systems, Inc., constant product improvement program,
product changes may occur. As such Crane Pumps & Systems reserves the right to
changeproductwithoutpriorwrittennotication.
420 Third Street 83 West Drive, Brampton
Piqua, Ohio 45356 Ontario, Canada L6T 2J6
Phone: (937) 778-8947 Phone: (905) 457-6223
Fax: (937) 773-7157 Fax: (905) 457-2650
www.cranepumps.com
Form No. 140838-Rev. C
Series: 4SEV-DS, 2.8, 3.7 & 5HP
1750RPM, 60Hz

Questions and Answers

  • R
    Roger BergerAug 13, 2025
    Why does my Crane Water Pump deliver insufficient capacity?
    • C
      Christie MillerAug 13, 2025
      The Crane Water Pump might deliver insufficient capacity because of several reasons, including incorrect voltage, excessive inflow, or the pump not being properly sized for the application. The discharge could be restricted, the check valve might be stuck closed or installed backward, or a shut-off valve might be closed. The impeller could be jammed, loose on the shaft, worn, or damaged, or the impeller cavity or inlet might be plugged. Also, the pump may be airlocked or running backward.
  • C
    Chad VargasAug 21, 2025
    Why does my Crane Barnes 4SEV-DS Water Pump hum but not run?
    • D
      dpaulAug 21, 2025
      Your Crane Water Pump might be humming but not running due to incorrect voltage or because the impeller is jammed or loose on the shaft, worn or damaged, or the impeller cavity or inlet is plugged.
  • J
    Joseph SmithAug 28, 2025
    Why my Crane Water Pump will not turn off?
    • A
      Ashley DouglasAug 28, 2025
      The Crane Water Pump might not turn off because the float movement is restricted, or the switch won't activate the pump or is defective. Other potential causes include excessive inflow, the pump not being properly sized for the application, the pump being airlocked, or the H-O-A switch on the panel being in the “HAND” position.
  • J
    Jessica DanielNov 5, 2025
    What to do if my Crane Barnes 4SEV-DS Water Pump will not run?
    • G
      George WolfeNov 5, 2025
      If your Crane Water Pump isn't running, there could be several reasons. First, check all electrical connections to ensure they are secure, and inspect the fuse or breaker for any interruptions in power. An electrician can measure the current in the motor leads. If the current is within ±20% of locked rotor Amps, the impeller is likely locked. If the current is zero, the overload may be tripped. Remove power and allow the pump to cool before rechecking the current. Also, make sure the liquid level is at least at the suggested turn-on point. The float movement may be restricted. Reposition the pump or clean the basin to provide adequate clearance for the float. If the switch won't activate the pump or is defective, disconnect the level control and use an ohmmeter to check if it shows zero oh...

Summary

Safety First

General Information

To the Purchaser

Congratulates the owner and introduces the manual's purpose for installation and maintenance.

Receiving

Instructions for inspecting the pump upon receipt for damage or shortages.

Storage

Guidelines for short-term and long-term storage to maintain pump condition.

Service Centers

Provides contact information for nearest Crane Pumps & Systems service centers.

Installation

Location

Recommends sump/lift station installation, venting, and avoiding dirt bottoms.

Discharge

Details discharge piping, check valves, shut-off valves, and breakaway fittings.

Liquid Level Controls

Explains mounting, cord grips, adjustment, and ensuring proper pump submersion.

Electrical Connections

Covers power/sensor cords, overload protection, moisture sensors, and wire sizing.

Start-Up Operation

Check Voltage and Phase

Compares available power to pump identification plate data.

Check Pump Rotation

Instructions on verifying motor rotation direction before operation.

Identification Plate

Advises recording pump identification plate details for future reference.

Preventative Maintenance

Service and Repair

Lubrication

Details checking, testing, and replacing cooling oil in motor and seal chambers.

Impeller and Volute Service

Procedures for disassembling, inspecting, and reassembling impeller and volute.

Motor and Bearing Service

Instructions for disassembling, inspecting, and replacing motor and bearings.

Shaft Seal and Diaphragm Service

Procedures for disassembling and reassembling shaft seal and diaphragm.

Replacement Parts

Ordering Replacement Parts

Lists required information for ordering replacement parts accurately.

Part Number

Explains the structure and use of part numbers for ordering.

Model Number

Explains the designation and use of model numbers for ordering.

Serial Number

Explains the structure and use of serial numbers for identification and reference.

Trouble Shooting

Parts List

Warranty Registration

Crane Barnes 4SEV-DS Series Specifications

General IconGeneral
Series4SEV-DS
Cord Length20 feet
Power SourceElectric
MaterialCast Iron
Operating Temperature104°F (40°C)
TypeSubmersible
Discharge Size2 inch
Voltage115V / 230V
PhaseSingle
Outlet Size2 inch
Applicationseffluent

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