l
3
9
eakages if any and screw on the hand
primer knob fully.
17.Connect accelerator linkage.
REMOVAL AND INSTALLATION OF INJECTOR
AND PROTECTIVE SLEEVE
REMOVAL
1 Drain coolant from radiator and cylinder block.
2 Remove cylinder head cover.
3 Remove clamps holding high pressure lines.
4 Loosen the outer screw plugs sealing high
pressure lines and remove inner screw plugs
holding high pressure line in cylinder head.
5. Disconnect high pressure lines from injectors
and delivery valve holders and slide high
pressure lines away from injectors.
NOTE : Do not bend high pressure lines.
6. Unscrew leak off line banjo bolts along with
sealing washer and remove leak off line
assembly Fig. 14. Unscrew and remove
pressure screw holding nozzle holder to the
cylinder head with the help of socket,
000 589 0209. Fig. 15.
7. Remove nozzle holder with puller, 000 589
0119. Fig. 16.
8. Loosen protective sleeve in cylinder head
with adaptor, 000 589 0309. Fig. 17.
9. Remove protective sleeve and its sealing ring
from cylinder head.
Fig. 14
pump fuel inlet banjo to avoid fuel starvation.
Caution : Ensure adequate tightness on feed
Workshop Manual
S3.8 Engine
A030K288 (Issue 2)
01-2010
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