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Curt Manufacturing 52042 - User Manual

Curt Manufacturing 52042
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CURTMFG.COM
PRODUCT SUPPORT: 877.287.8634
52042-INS-RE
01/25/2023
ECN10481
PAGE 1
Product Registration and Warranty
CURT stands behind our products with industry-leading warranties. To get copies of the product
warranties, register your purchase or provide feedback, visit: warranty.curtgroup.com/surveys
INSTALLATION MANUAL
52042
Product Photo
Level of Difficulty
Easy
WARNING
Never exceed the vehicle manufacturer's recommended towing capacity.
In order to avoid severe damage to the tow vehicle's electric brake controller, disconnect
the trailer connector from the tow vehicle prior to testing the breakaway system.
CAUTION
Do not attach the breakaway switch cable to
mounting hooks, trailer safety chains or the trailer ball.
Maintenance
Prior to each use, check the system's battery for operating voltage. Check that the breakaway
switch cables are not damaged from dragging on the ground and that they can move freely.
Check the breakaway system periodically to ensure proper and secure connections.
Open and / or short circuits may result in a no-brake situation.
Test the breakaway by pulling firmly on the cable of the
breakaway switch. The battery will activate the brakes.
NOTICE
Before you begin installation, read all instructions thoroughly.
Proper tools will improve the quality of installation and reduce the time required.
To help prevent damage to the product or vehicle, refer to the specified
torque specifications when securing hardware during the installation process.
Parts List
1 Breakaway switch
1 Battery case, charger & push-to-test
1 Battery, 12V 5Ah gel cell
4 Self-tapping screw with
hex head washer, 1/4"-14 x 1-1/4"
2 Self-tapping screw with
hex head washer, 1/4"-14 x 3/4"
Functionality and Application
The breakaway kit uses a battery to engage
the trailer’s electric brakes if the trailer
becomes disconnected from the tow vehicle
while driving. The breakaway kit includes a
push-to-test battery testing system to allow
the charge level of the breakaway kit’s
battery to be verified before each use.
The breakaway battery when fully charged
will provide enough power to stop the
trailer and allow for time to add wheel
chocks to the wheels of the trailer in
the event of a breakaway situation.
Note: The trailer will not be held by
the breakaway kit indefinitely. Do not
use this kit as a trailer parking brake.
This breakaway kit is designed only for
one or two axle trailers installed with
electrical trailer brakes. Breakaway
kits are generally required with a trailer
of 3000 lbs. GTW or greater. Check your
local laws for specific requirements.
The built-in battery charging system will
recharge and maintain the breakaway
battery’s charge when the trailer’s 7-way
electrical connector is connected to a
running vehicle. The test button provides
an easy to read test of the state of
charge of the breakaway battery.
Tools Required
Drill Wire stripper
Drill bit, 9/32" Crimper
Phillips head
screwdriver
Waterproof butt
connectors
Wire cutter Ring terminal
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Summary

Functionality and Application

Breakaway Kit Description

Explains how the breakaway kit uses a battery to engage trailer brakes if disconnected from the tow vehicle.

Breakaway Kit Limitations

Notes that the kit is not a parking brake and is for one/two axle trailers with electric brakes.

Battery Charging System

Details the built-in system that recharges the battery via the trailer's 7-way connector.

Product Registration and Warranty

Maintenance

Wiring Diagram and Installation Steps

Step 1 - Mounting

Instructions for mounting the breakaway switch and battery case on the trailer frame.

Step 2 - Wiring Breakaway Switch

Guidance on splicing the breakaway switch wires to the trailer brake and connector circuits.

Step 3 - Wiring Breakaway Battery Box

Steps for connecting the battery box wires to the trailer's 7-way connector and chassis ground.

Step 4 - Post-Installation Test

Procedure for testing the breakaway system by lifting the trailer and activating the switch.

Preparation for Use when Towing

Breakaway Battery Charging and Maintaining

Curt Manufacturing 52042 Specifications

General IconGeneral
BrandCurt Manufacturing
Model52042
CategoryAutomobile Accessories
LanguageEnglish

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