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Curtis 1206-HB - User Manual

Curtis 1206-HB
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Curtis 1206-HB to
1268 Conversion
Installation Instructions
62-EZHB-AO WORK INSTRUCTIONS REV. 02
9/14/2018
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Curtis 1206-HB Specifications

General IconGeneral
BrandCurtis
Model1206-HB
CategoryController
LanguageEnglish

Summary

Removing the Original Controller

Remove Environmental Cover

Remove the four 10mm bolts securing the environmental cover.

Disconnect Tow;Run Switch Harness

Unplug the tow/run switch wiring harness from the environmental cover.

Disconnect Power and Mounting Hardware

Unplug all connections, remove 13mm bolts for large wires, and 10mm bolts securing the controller.

Mounting the New Controller

Prepare Thermal Interface

Clean the thermal pad and spread thermal compound evenly on the new controller's heatsink.

Mount Conversion Plate and Controller

Mount the conversion plate using original bolts and secure the new controller to the plate with M6 bolts.

Wiring the New Controller

Connect Main Power Wires

Fasten the four large diameter wires to the new controller using retained 13mm bolts.

Adapt Field Connection Wires

Re-crimp the black and white 10awg motor wires to ring terminals for field connections.

Connect Field Terminals

Secure the white (F1) and black (F2) field wires using M6 bolts, washers, and lock washers.

Connect Conversion and Main Harnesses

Insert conversion harness into 6/24 pin connectors and connect 16-pin plugs.

Final Connections and Reassembly

Connect Remaining Harnesses and Relay

Connect 4-pin harness, solenoid cover, walk-away relay, fuse, and pre-charge resistor wires.

Install Tow;Run Switch

Remove, re-install, and re-connect the tow/run switch and its harness.

Complete Installation

Mount tow/run switch plate, secure wiring, and reconnect battery.

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