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Curtis 1204 User Manual
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MANUAL
© 1999 CURTIS INSTRUMENTS, INC.
DESIGN OF CURTIS 1200 SERIES
CONTROLLERS PROTECTED BY U.S.
PATENT NO. 4626750.
MODEL
1
204/5
MOTOR CONTROLLERS
CURTIS PMC
235 East Airway Boulevard
Livermore, California 94568
USA
Tel:
925-961-1088
Fax:
925-961-1099
www.curtisinst.com
1204 / 1205 Manual
p/n 98690, Rev. B: May 1999
2
Table of Contents
Default Chapter
3
Default Chapter
3
Table of Contents
3
Electronic Throttle
3
Hardware Installation
3
Other Hardware
3
Fig
7
Curtis PMC 1205 Electronic Motor Controller
7
1 Overview
7
Fig
8
2 Hardware Installation
9
Controller
9
Mounting Dimensions
9
Curtis PMC 1204/1205 Controller
9
Fig
9
Throttle
10
Mounting Dimensions
11
Curtis PMC Potboxes PB-5, -6, -9, and -10
11
Curtis PMC Footpedal FP-2
11
Fig
11
Other Hardware
12
Typical Installation, Curtis PMC 1204/1205 Controller
12
Main Contactor
13
Forward/Reverse Contactors
13
Forward/Reverse Switches
13
Keyswitch
14
Polarity Protection Diode
14
Control Wiring Fuse
14
Power Wiring Fuse
14
Fig
14
3 Wiring
15
Connections: Low Current
15
Connections: High Current
15
Wiring: Series Motors
16
Ksi
16
FIG Basic Wiring for Use with Series Motors
16
Forward/Reverse (with Standard Power Wiring)
17
Plug Braking
17
Freewheeling
17
FIG Alternate Control Wiring, to Provide Freewheeling
17
Forward/Reverse (with Alternate Power Wiring)
18
Reversing with 4×SPDT Contactors
18
SPST Contactors
18
Mechanical Reversing Switch
19
Alternate Power Wiring, for Reversing with Mechanical Forward/Reverse Switch Arm
19
Throttle Pot
20
Standard Potbox
20
Pots for Twist-Grip Throttles
20
Standard Throttle Pot, 0-5Kω
20
Bi-Directional Twist-Grip Throttle with 10 Kω Center-Tapped, 4-Terminal Pot
20
Reduced Speed Operation
21
5Kω-0 Throttle Input
21
Reduced Speed Operation (with Standard 0-5Kω Pot)
21
Fig
21
Electronic Throttle
22
FIG Curtis PMC Electronic Throttle (ET Series)
22
Wiring: Permanent Magnet Motors
23
Basic Wiring for Use with
23
Installation Checkout
26
4 Maintenance and Adjustment
28
Controller
28
Fig. 18 Adjustment Pots
29
Potbox
30
5 Troubleshooting and Bench Testing
31
Operational Notes
31
In-Vehicle Diagnostic Tests
32
Fig. 19 Guide to Troubleshooting Procedures
33
Bench Testing
38
Fig. 20 Setup for Bench Testing
39
6 Glossary: Features and Functions
41
FIG . A-1 Block Diagram, Curtis PMC 1204/1205 Controller
45
Functional Description
45
Pulse Width Modulation
48
Fig. B-1 Pulse Width Modulation
48
4
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Curtis 1204 Specifications
General
Brand
Curtis
Model
1204
Category
Controller
Language
English
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