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Curtis 1226 - User Manual

Curtis 1226
99 pages
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Read Instructions Carefully!
Specications are subject to change without notice.
© 2019 Curtis Instruments, Inc. ® Curtis is a registered trademark of Curtis Instruments, Inc.
© The design and appearance of the products depicted herein are the copyright of Curtis Instruments, Inc. 53229, RevA 9/19
Curtis Instruments, Inc.
200 Kisco Avenue
Mt. Kisco, NY 10549
www.curtisinstruments.com
Manual
Model 1226
Brushed Permanent Magnet Controller

Table of Contents

Questions and Answers:

Curtis 1226 Specifications

General IconGeneral
BrandCurtis
Model1226
CategoryController
LanguageEnglish

Summary

1 - OVERVIEW

2 - INSTALLATION AND WIRING

HIGH CURRENT CONNECTIONS

Details on M5 bolt-on terminals for battery and motor connections.

LOW CURRENT CONNECTIONS

Information on the 3 low-current connectors (J1, J2, J3).

WIRING DIAGRAM: STANDARD CONFIGURATION

Representative wiring diagram for typical Class III vehicle applications.

INPUTS AND OUTPUTS (I;Os)

Overview of flexible I/Os and predefined functions for applications.

Driver Outputs

Information on the 3 generic drivers supporting PWM and different modes.

Throttle Pot

How analog inputs support throttle potentiometer circuits.

3 - PROGRAMMABLE PARAMETERS

APPLICATION SETUP MENU

Contains menus for configuring application-specific settings.

Speed Mode Menu

Parameters to configure speed-related functions like max/min speeds.

Mode 1 and Mode 2 Menus

Parameters to configure two distinct speed modes for different conditions.

Fine Tuning Menu

Defines high and low speed thresholds for various parameters.

Throttle Menu

Specifies throttle type, responsiveness, and HPD/SRO function.

Understanding the Throttle Response Parameters

Explains deadband, max, offset, and map parameters affecting throttle response.

Understanding the HPD;SRO Function

Explains High Pedal Disable and Static Return to Off safety functions.

Battery Menu

Menus for battery voltage monitoring and protection settings.

BDI Setup Menu

Parameters for configuring the Battery Discharge Indicator (BDI) output.

Emergency Reverse Menu

Configuration options for the emergency reverse feature.

EMERGENCY REVERSE MENU

Detailed configuration for the emergency reverse safety function.

Controller Setup Menu

Contains menus for configuring inputs, outputs, and limits.

Analog Inputs Menu

Menus for configuring analog inputs 1 through 5.

IO Assignment Menu

Assigns functions to switches and controls for analog inputs.

Current Limits Menu

Sets maximum current limits for drive, boost, regen, and brake operations.

Motor Setup Menu

Configuration for motor resistance, current rating, and speed settings.

4 - MONITOR MENU

5 - INITIAL SETUP

Step 1. Prepare the Vehicle

Steps for preparing the vehicle before controller programming.

Step 2. Configure the Throttle

Procedures to set up the throttle type and ensure full range operation.

Configure the Deadband

Tuning the throttle's deadband for proper neutral range and brake engagement.

Configure the Wiper Voltage

Setting wiper voltage to achieve 100% controller output at full throttle.

Confirm Throttle Operation

Verifying correct throttle operation and polarity for reverse features.

Step 3: Verify the Vehicles Configuration

Checking critical parameters and switch states for correct configuration.

Step 4: Set the System Resistance

Procedure to accurately set the System Resistance parameter for performance.

6 - TUNING VEHICLE PERFORMANCE

Step 1: Set the Maximum and Minimum Speeds

Setting speed limit pot maximum and minimum positions for each speed mode.

Step 2: Set the Acceleration and Deceleration Rates

Configuring acceleration and deceleration rates for smooth throttle response.

Step 4: Adjust IR Compensation

Configuring IR Comp and Anti-Rollback Comp for load and slope conditions.

Step 5: Fine-tune the Vehicles Response Smoothness

Adjusting Gear Soften and Soft Start for smoother vehicle response.

7 - CALIBRATING THE BATTERY DISCHARGE INDICATOR (BDI) OUTPUT

Step 8: Test and Tune

Testing and fine-tuning the BDI configuration for accuracy.

8 - DIAGNOSTIC AND TROUBLESHOOTING

PROGRAMMING DEVICE DIAGNOSTICS

Using programming devices to view real-time data and faults.

Fault Codes

Explains fault code structure and how LEDs indicate digits.

Troubleshooting Faults

Guidance on interpreting faults and their causes and actions.

APPENDIX C - CURTIS PROGRAMMING DEVICES

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