Curtis 1236E - User Manual

Manual
Models 1232E/34E/36E/38E
and 1232SE/34SE/36SE
Enhanced AC Controllers
for Induction Motors
and Surface Permanent Magnet Motors
Read Instructions Carefully!
Specications are subject to change without notice.
© 2015 Curtis Instruments, Inc. ® Curtis is a registered trademark of Curtis Instruments, Inc.
© The design and appearance of the products depicted herein are the copyright of Curtis Instruments, Inc. 53134, OS30 11/24/2015
Curtis Instruments, Inc.
200 Kisco Avenue
Mt. Kisco, NY 10549
www.curtisinstruments.com
» Software Version OS 30.0 «

Curtis 1236E Specifications

General

Brand	Curtis
Model	1236E
Category	Controller
Language	English

Summary

Installation and Wiring

Mounting the Controller

High Current Connections

Specifies wiring requirements for high current terminals (B+, B-, U, V, W) and lug assembly.

Low Current Connections

Outlines connections for low power signals via a 35-pin AMPSEAL connector.

Throttle Wiring

Programmable Parameters

Motor Response Tuning

Explains tuning motor response via speed or torque control modes.

Control Mode Select

Parameter to determine motor response control method (Speed Express, Speed, or Torque).

Initial Setup

Before You Start

Essential preparatory steps and information before beginning controller setup procedures.

For ACIM Motors, use one of these three options to obtain ACIM motor data:

For SPM motors, use the SPM Motor Characterization Procedure (Section 6 b)

2 Current Limits (see page 41)

Setting drive, regen, brake, EMR, and interlock current limits as percentages of rated current.

3 Battery (see page 64)

Setting the nominal battery pack voltage for system protection thresholds.

4 Main Contactor (see pages 50-51)

5 EM Brake (see pages 48-49)

6 Throttle (see pages 13-17 and 44-46)

Configuring throttle input types, deadbands, mapping, and offsets for proper operation.

7 Brake (see page 47)

Setting up brake input types, deadbands, mapping, and offsets for control.

8 Motor Technology & Feedback Type (see pages 55 and 61)

Configuring motor type (ACIM/SPM) and corresponding feedback sensor settings.

9 Faults (see Section 9)

Checking for and clearing controller faults before proceeding with setup.

bk Setting Feedback Direction (see page 61)

bm Motor Characterization

Performing motor characterization to learn motor parameters for optimal performance.

ACIM Induction Motor Characterization

Automated ACIM Motor Characterization Procedure

Step-by-step guide for automatically characterizing ACIM motors using the controller.

Part 1: Traction and Hydraulic Systems

Initial steps for characterizing ACIM motors in traction and hydraulic system applications.

Part 2 a: Traction Systems only

Part 2 b: Hydraulic Systems only

SPM Permanent Magnet Motor Characterization

Automated SPM Motor Characterization Procedure

Step-by-step guide for automatically characterizing SPM motors using the controller.

Tuning Guide

Selecting the Control Mode (see page 29)

Guide on selecting the appropriate control mode (Speed Express, Speed, or Torque) for tuning.

0 - Speed Mode Express Tuning (see page 30)

1 - Speed Mode Tuning (see pages 31-36)

2 - Torque Mode Tuning (see pages 37-41)

VCL

Vehicle Control Language (VCL)

Introduction to VCL, a language for implementing complex vehicle control functions.

VCL Functions Specific to 1232 E;SE, 1234 E;SE, 1236 E;SE, and 1238 E Controllers

Variable Types

Diagnostics and Troubleshooting

Diagnostics and Troubleshooting

Overview of how the controllers detect and report faults and error conditions.

Diagnostics

Methods for obtaining diagnostics information via programmer display or LED codes.

Summary of LED Display Formats

Troubleshooting

Guidance on using the troubleshooting chart to diagnose and resolve controller issues.

Appendix B: EN13849 Compliance

EN13849 Compliance

Details compliance with European Machinery Directive and EN13849 safety standards.