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Curtis PMC 1209-6A5 Series User Manual
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MANUAL
© 1999 CURTIS INSTRUMENTS, INC.
DESIGN OF CURTIS PMC 1200 SERIES
CONTROLLERS PROTECTED BY U.S.
PATENT NO. 4626750.
1
204X/1205X
and
1209/1221
MOTOR
CONTROLLERS
1204X / 1205X / 1209 / 1221 Manual
p/n 98796, Rev. D: May 1999
CURTIS PMC
235 East Airway Boulevard
Livermore, California 94568
USA
Tel:
925-961-1088
Fax:
925-961-1099
www.curtisinst.com
2
Table of Contents
1. OVERVIEW
7
2. HARDWARE INSTALLATION
9
Controller
9
Throttle
11
0-5 kOhm input
11
5 kOhm-0 input
11
0-5V input
13
Other Hardware
14
Main contactor
15
Forward/reverse contactors
15
Forward/reverse switches
15
Bypass contactor
15
Emerg. rev. relay
16
Keyswitch & interlocks
16
Polarity protection diode
16
Fuses
16
3. WIRING
17
Connections: Low Current
17
Connections: High Current
18
Wiring: Typical Installation
18
KSI wiring
18
Forward/reverse wiring
19
Plug braking
20
Freewheeling
20
Emergency reverse
21
Throttle pot wiring
22
Standard potbox
22
Pots for twist-grip throttles
22
Reduced speed operation
23
Electronic throttle
24
Bypass wiring
25
Wiring: Permanent Magnet Motors
25
Installation Checkout
26
4. MAINTENANCE & ADJUSTMENT
28
Controller
28
Potbox
29
5. TROUBLESHOOTING & BENCH TESTING
31
Operational Notes
31
In-Vehicle Diagnostic Tests
32
Troubleshooting Chart
33
Bench Testing
38
6. GLOSSARY: Features & Functions
42
App. A Functional Description
49
App. B Pulse Width Modulation
54
App. C Specifications
55
4
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Curtis PMC 1209-6A5 Series Specifications
General
Brand
Curtis
Model
PMC 1209-6A5 Series
Category
Controller
Language
English
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