EasyManua.ls Logo

Danfoss EKD 316

Danfoss EKD 316
12 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
MAKING MODERN LIVING POSSIBLE
DKRCC.PS.RP0.A1.02/520H7142 ©Danfoss A/S (AC-MCI / sw), 2014-03
Manual
Superheat Controller,
type EKD 316
Advantages The superheat is regulated to the lowest
possible value.
The evaporator is charged optimally – even
when there are great variations of load and
suction pressure.
Energy savings – the adaptive regulation of
the refrigerant injection ensures optimum
utilisation of the evaporator and thus a high
suction pressure.
EKD 316 is a superheat controller for the
stepper motor valve that can be used where
there are requirements for accurate control of
superheat in connection with refrigeration.
The controller and valve can be used where
there are requirements for accurate control of
superheat in connection with refrigeration.
Applications:
Processing plant (water chillers)
Cold store (air coolers)
A/C plant
Heat pumps
Air conditioning
Regulation of superheat
MOP function
ON/OFF input for start/stop of regulation
Relay output to alarm
MOD bus communication
Safety features and
Alarm indications
Main features

Questions and Answers:

Danfoss EKD 316 Specifications

General IconGeneral
BrandDanfoss
ModelEKD 316
CategoryController
LanguageEnglish

Summary

Applications

Water Chiller Using Direct Expansion

Details the application of the EKD 316 controller in water chillers using direct expansion.

Function Overview

Minimum Stable Superheat (MSS)

Controller searches for minimum stable superheat between upper and lower bounds.

Maximum Operating Pressure (MOP)

Sets a maximum operating pressure to reduce compressor strain.

Stand-alone Function

Allows EKD 316 to operate independently with one temperature and one pressure transducer.

Manual Control as a Valve Driver

Valve can be controlled manually via MODBUS or analog signal.

Forced Opening During Startup

Opens valve quickly on compressor start to prevent low suction pressure.

Relay

The relay for the alarm function is an alternating relay.

Connections

Necessary Connections

Details essential connections for power, battery, and stepper motor output.

Application-Dependent Connections

Describes connections for sensors, pressure transmitters, and analog signals.

Configuration

Independent Superheat Regulation

Controls superheat using one pressure and one temperature sensor.

Valve Driver (Via Analog Signal)

Controller receives analog signals to control valve opening degree.

Parallel Evaporators with Common Suction Line

Addresses the 'Sleeping Evaporators' phenomena in parallel systems.

Relays

Explains the function of the alternating alarm relay.

Data Communication

Via External Display (EKA 164 A)

Describes operating the controller using an external display.

Via Standard MODBUS Device

Details communication via MODBUS RTU protocol for data exchange.

Installation

Power Supply Considerations

Notes on connecting power supply and potential issues with shared supplies.

Stepper Motor Output

Checks for resistance and phase current for the stepper motor connection.

Output Relay Contact

Describes the function of the alarm relay contact.

Battery Back-up

Explains the connection and function of the battery backup for power failure.

Installation Sensors

S2 Sensor Positioning in the Suction Line

Crucial placement of the S2 sensor for optimal superheat control.

Choice of S2 Sensor Type

Details different S2 sensor types and their suitability for pipe materials.

S2 Sensor Fixing on the Suction Pipe

Provides diagrams for correct S2 sensor placement based on pipe diameter.

Start of Controller

Basic Settings

Defines essential settings like refrigerant type and transducer range before use.

Operation

Superheat Function

Explains the two superheat regulation modes: MSS and Load Defined.

The Regulation Modes for Controlling Superheat

Details the two methods: Minimum Stable Superheat (MSS) and Load Defined Superheat.

Minimum Stable Superheat (MSS)

Algorithm aims for lowest stable superheat within defined bounds.

Using the MOP

Controls maximum operating pressure to reduce compressor strain.

Maximum Operating Suction Pressure MOP

Limits evaporator pressure to prevent compressor strain.

Pressure Transmitter

Covers setting the range for the pressure transmitter, default AKS 32R.

Working Range for Pressure Transmitter

Explains how to set minimum and maximum values for the pressure transmitter.

Types of Regulation

Single Loop (Address 056 Reg.type = 1)

Traditional PI control with Kp and Tn factors for regulation.

Double Loop (Address 056 Reg.type = 2)

Uses outer and inner loops for improved regulation, especially for water chillers.

Recommended Control Loop Type and Settings

Provides guidance on selecting control loop types for air coolers and water chillers.

Manually Operating the Valve

Operating the Valve Manually from the External Display

Manual valve operation via external display or MODBUS is detailed.

Manual Control of Outputs

Allows forcing ETS output and alarm relay outputs for service.

Manual Control of the Valves Opening Degree

Sets the valve's opening degree manually via parameter 045.

Operating the Valve Manually Using an External Analogue Signal

Controls valve opening degree using 0-20 mA or 0-10 V external signals.

Controlling a Valve with an Analogue Signal

Defines signal ranges for external control of valve opening degree.

Finding the Optimum Settings

Details on the Controller Algorithm and Settings

Explains Kp factor, Kp min, and their impact on superheat stability.

Kp Factor (n04) and Kp Min (n19)

Describes how proportional gain varies with superheat reference.

Initial Kick Start Startup

Procedure to prevent slow valve opening during startup by providing initial opening.

Problems with Startup

If the Superheat Fluctuates

Troubleshooting

Alarms

Lists common fault messages, possible causes, and remedies for controller alarms.

Appendix I Menu Survey

Display and Input Settings

Covers units, signal correction for sensors, start/stop, alarm, and battery monitoring.

Control Parameters

Details parameters for superheat regulation, including Kp, Tn, SH references, and MOP.

Valve and System Configuration

Includes valve definition, steps, speed, backlash, unit address, and refrigerant settings.

Survey of Functions

Display and Reference Settings

Covers normal display, reference units, and signal correction for sensors.

Control Inputs and Alarms

Details start/stop inputs, alarm functions, and battery monitoring.

Regulation Control Parameters

Explains parameters for superheat control like Kp, Tn, SH references, and MOP.

Valve and System Configuration

Includes valve definition, miscellaneous settings, and communication parameters.

Manual Operation and Service

Manual Control Modes

Covers manual control of outputs and the ETS valve.

Configuration and Settings

Details pressure transmitter range, control algorithm, and refrigerant selection.

Service Data Retrieval

Lists values readable from the controller for service and diagnostics.

General Information to MODBUS Communication

Installation Considerations

List of Literature

Related product manuals