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Denyo DCA-60ESI2 - User Manual

Denyo DCA-60ESI2
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INSTRUCTION MANUAL
D EN YO
DIESEL GENERATING SETS
Before using, be sure to read this manual for the sake of safety.
Be sure to observe the items under symbol marks -A WARNING"
and A CAUTION" for the sake of safety.
Always keep this manual at your machine for the sake of safety.
DCA-6 О ES I 2
По вопросам продаж и поддержки обращайтесь:
Эл. почта: dne@nt-rt.ru || Сайт: https://denyo
.nt-rt.ru/
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Summary

1. Safety Precautions

Safety label

WARNING: Engine Exhaust

WARNING: Electric Shock

WARNING: Electric Shock by Leak

WARNING: Moving Parts

WARNING: Diesel Fuel

WARNING: Hot Coolant

CAUTION: Stacking

Stacking Precautions

Precautions for stacking machines to prevent falling or dropping accidents.

CAUTION: Hot Parts

CAUTION: Battery Handling

Battery Handling Precautions

Hazards associated with battery handling, including explosion and injury from fumes or acid.

CAUTION: Operator

Operator Safety

Safety guidelines for operator conduct, including avoiding fatigue and intoxication.

CAUTION: Noise

Noise Level Information

Information regarding machine noise levels and the need for ear protection when the door is open.

CAUTION: Connection to house wiring

House Wiring Connection

Requirement for a licensed electrician to install an isolation switch for house wiring connections.

CAUTION: Transportation Safety

Transportation Guidelines

Guidelines and warnings for safely lifting and transporting the machine to prevent accidents.

2. Construction

2-1 Outline and part names

Diagrams and labels identifying the external parts and overall structure of the generator.

2. Construction

2-2 Operating panel, control panel and part names

Identification and description of components on the operating and control panels.

2. Construction

2-3 Meters

Detailed explanation of the various meters used to monitor engine and generator status.

2. Construction

2-4 Use of switches and controllers

Explanation of the functions and operation of various switches and control devices.

3. Transportation and installation

3-1 Transportation of machine

Instructions and safety precautions for moving the generator unit from one location to another.

3. Transportation and installation

3-2 Installation of machine

Guidelines for safely installing the generator, including considerations for exhaust, vibration, and noise.

4. Connecting the load

4-1 DOUBLE VOLTAGE

Information on the machine's double voltage specification and how to select the desired output voltage.

4. Connecting the load

4-2 Cables to be used

Guidance on selecting appropriate cables based on current capacity, length, and voltage drop.

4. Connecting the load

4-3 Connecting the load

Procedures for connecting the load to the output terminals, including fastening and phase confirmation.

4. Connecting the load

4-4 EARTH LEAKAGE RELAY and Grounding

Explanation of the earth leakage relay and proper grounding procedures for safety.

5. Operation

5-1 Checking prior to operation

Pre-operational checks including oil, water, fuel, and general machine condition to ensure safe startup.

5. Operation

5-2 Startup

Step-by-step procedure for starting the generator engine, including warm-up phases.

5. Operation

5-3 Handling during operation

Monitoring and adjustments required during the generator's active operation to maintain performance.

5. Operation

5-4 Shut down

Procedure for safely stopping the generator, including cooling and final checks.

5. Operation

5-5 Protection device

Overview of the machine's protection devices and emergency stop functions for preventing damage.

6. Lubrication, cooling water and fuel

6-1 Engine oil

Guidelines for selecting, checking, and replacing engine oil based on viscosity and ambient temperature.

6. Lubrication, cooling water and fuel

6-2 Cooling water

Instructions for using and maintaining cooling water, including the correct mixture of coolant and water.

6-3 Fuel

Information on the type of fuel to be used and precautions against contamination.

7. Handling of battery

Battery Handling Precautions

Safety precautions for handling batteries, including risks of explosion from flammable gases and injury from battery acid.

7. Handling of battery

7-1 Caution on battery charge

Detailed instructions and warnings for safely charging the generator's battery.

7. Handling of battery

7-2 Connection of booster cable, and installation

Procedure for connecting booster cables to start the engine and precautions during the process.

8. Periodical checking and maintenance

8-1 Maintenance schedule

A comprehensive schedule outlining daily, periodic, and first-time maintenance tasks for the generator.

8. Periodical checking and maintenance

8-2 Checking;first 50 hours

Specific maintenance and checks required after the first 50 hours of operation, including oil replacement.

8. Periodical checking and maintenance

8-3 Checking;every 250 hours

Maintenance tasks to be performed every 250 operating hours, such as cleaning the air cleaner element.

8. Periodical checking and maintenance

8-4 Checking;every 500 hours

Maintenance tasks to be performed every 500 operating hours, including fuel filter replacement and radiator cleaning.

8. Periodical checking and maintenance

8-5 Checking;every 1000 hours

Maintenance tasks to be performed every 1000 operating hours, such as cleaning the fuel tank and checking hoses.

8. Periodical checking and maintenance

8-6 Table of periodical maintenance and checking

A summary table detailing maintenance tasks, their frequency, and whether they are checks or replacements.

9. Troubleshooting

10. Long-term storage

Stacking Precautions

Precautions for safely stacking machines during long-term storage to prevent accidents.

11. Service data

11-1 Specifications

Detailed technical specifications of the generator model, including ratings, dimensions, and capacities.

11. Service data

11-2 AC generator specifications (for custom voltage)

Specific AC generator output ratings and currents for various custom voltage configurations.

11. Service data

11-3 Outline drawing

A diagram showing the overall dimensions and key external features of the generator unit.

11. Service data

11-4 Generator connection diagram

Schematic showing the electrical connections for the generator, including control panel and AVR interfaces.

11. Service data

11-5 Engine wiring diagram

Electrical wiring diagram for the engine, illustrating the placement and connection of various control and safety components.

Denyo DCA-60ESI2 Specifications

General IconGeneral
ModelDCA-60ESI2
TypePortable Generator
Rated Output (kVA)60
Maximum Output (kVA)66
Phase3
Power Factor1.0
FuelDiesel
Fuel Tank Capacity (L)150
Engine TypeDiesel
Frequency (Hz)50/60
Rated Speed (rpm)1500/1800

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