EasyManua.ls Logo

DeVilbiss FLG4 - User Manual

DeVilbiss FLG4
7 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
SERVICE BULLETIN
SB-2-775-A
Replaces SB-2-775
Gun Repair Kit FLG4-488-K
IMPORTANT: Before using this equip-
ment, read all safety precautions on
page 2 and instructions. Keep for
future use.
GUN DESCRIPTION
The FLG4 is a light weight, anodized alumi-
num, general purpose gravity feed spray
gun designed for use in various types of
spraying applications. Various models are
available to handle HVLP, water based, and
solvent based spraying applications.
These guns are sold with either a 900 cc
aluminum cup (702576) or a 20 oz. Acetal
cup (GFC-501). These guns are suitable
for use with water based materials ONLY
if used with a Acetal cup, or with a
disposable cup system.
Halogenated hydrocarbon sol-
vents - for example; 1, 1, 1- trichlo-
roethane and methylene chloride
- can chemically react with the
aluminum in this gun and cause
an explosion hazard. Read the
label or data sheet for the material
you intend to spray. Do not use
spray materials containing these
solvents with this spray gun.
IMPORTANT: This gun may be used with
most common coating and finishing
materials. It is designed for use with
mildly corrosive and non-abrasive materials.
If used with other high corrosive or
abrasive materials, it must be expected
that frequent and thorough cleaning will
be required and the necessity for replace-
ment of parts will be increased.
HVLP MODELS:
HVLP models of this gun were manufactured
to provide maximum transfer efficiency by
limiting air cap pressure to 10 psi (complies
with rules issued by SCAQMD and other air
quality authorities).
HVLP models of this gun will produce
approximately 10 psi cap pressure at 23 psi
gun inlet pressure, as measured at the gun
inlet. An air cap test kit (see Accessories)
should be used to insure 10 psi cap pressure
is not exceeded.
FLG4 GRAVITY FEED SPRAY GUN AND CUP
The No. 3 (HVLP) air cap requires a 13 cfm
air supply at the gun inlet of 23 psi max.,
measured with the trigger pulled.
CUP DESCRIPTIONS
702576 – 900 cc Aluminum Cup
The cup is constructed from durable
aluminum to provide trouble-free operation.
The cup insert is electroless nickel plated
brass. The disposable cup lid is recyclable
and is constructed with recycled polyeth-
ylene. The lid has a unique drip check to
prevent paint from dripping out of the vent
in the lid.
190252 (GFC-501) – 20 oz. Acetal Cup
The cup and screw-on lid are constructed
from durable Acetal to provide trouble-free
operation. The lid has a unique drip check
to prevent paint from dripping out of the
vent in the lid. The cup also has a high
grade stainless steel connector which is
compatible with water based and all com-
mon coating materials.
ASSEMBLY OF CUP TO GUN
This gun has been assembled with a cup
gasket (12) (blue) in the fluid inlet of the
gun body. Place filter (15) in the cup outlet
at this time if desired. See Cup Drawing on
page 4. Assemble cup to gun and tighten
hand tight.
INSTALLATION
Note
Protective coating and rust inhibi-
tors have been used to keep the
gun in good condition prior to
shipment. Before using the gun,
flush it with solvents so that these
materials will be removed from
fluid passages.
For maximum transfer efficiency, do not
use more pressure than is necessary to
atomize the material being applied.
Connect the gun to a clean, moisture and oil
free air supply using a hose size of at least
5/16" I.D. hose. Do not use 1/4" I.D. hose.
(25' x 1/4" hose at 18 CFM has a pressure
loss of 25 psi. 25' x 5/16" hose at 18 CFM
has a pressure loss of 8 psi.)
(continued on page 3)
Note
Depending on hose length, larger
I.D. hose may be required. Install a
DeVilbiss air adjusting valve at the
gun handle and air cap test kit over
tip. When gun is triggered on, ad-
just regulated pressure to desired
setting to provide a maximum of
10 psi at the air cap. Do not use
more pressure than is necessary
to atomize the material being ap-
plied. Excess pressure will create
additional overspray and reduce
transfer efficiency.
Note
If quick connects are required,
use only high flow quick connects
approved for HVLP use, such as
DeVilbiss HC-4419 and HC-4719.
Other types will not flow enough
air for proper gun operation.
Note
If an air adjusting valve is used
at the gun inlet, use a DeVilbiss
model. Some competitive
adjusting valves have significant
pressure drop that can adversely
affect spray performance.
DeVilbiss air adjusting valves
have minimal pressure drop,
which is important for HVLP
spraying.
OPERATION
Mix, prepare and strain the material to
be sprayed according to the paint maufac-
turer's instructions.
FILLING WITH PAINT
Fill the cup with paint to the full mark (702576)
or to bottom of the threads (GFC-501). Do
not overfill.
INSTALLING THE LID
Place plastic lid on the top of the cup, and
push in the center of the lid to assemble lid
(702576) or screw lid onto cup (GFC-501).
Fold vent cap and push onto center portion
of lid (if vent cap is not already assembled).
ENGLISH

Questions and Answers

  • C
    Charles HendersonSep 17, 2025
    Why is paint bubbling in the cup of my DeVilbiss Paint Sprayer?
    • J
      Jason MendozaSep 18, 2025
      If you notice paint bubbles in the cup of your DeVilbiss Paint Sprayer, it's likely that the fluid tip is not tight. Tighten the tip to resolve this issue.
  • C
    Christopher AshleyAug 25, 2025
    How to prevent runs and sags with DeVilbiss FLG4 Paint Sprayer?
    • A
      Aaron PrattAug 25, 2025
      Runs and sags when using your DeVilbiss Paint Sprayer can happen if there's too much material flow, the material is too thin, or if the gun is tilted at an angle, or moved too slowly. Adjust the gun or reduce fluid flow, properly mix the material or apply light coats, and hold the gun at a right angle to the work surface, adapting proper gun technique.
  • C
    Carolyn ThomasAug 25, 2025
    Why is my DeVilbiss Paint Sprayer producing a dry spray?
    • J
      Jessica MontgomeryAug 26, 2025
      Dry spray from your DeVilbiss Paint Sprayer can be due to several reasons: the air pressure is too high, the gun tip is too far from the work surface, or the gun motion is too fast, or the gun is out of adjustment. Reduce the air pressure, adjust to the proper distance, slow down your motion, and adjust the gun.
  • E
    Elizabeth ParkerAug 27, 2025
    How to get round spray with DeVilbiss Paint Sprayer?
    • P
      Patricia CallahanAug 27, 2025
      If you're unable to get a round spray from your DeVilbiss Paint Sprayer, it could be that the spreader adjustment screw is not seating properly or the air cap retaining ring is loose. Clean or replace the spreader adjustment screw, and tighten the air cap retaining ring.
  • S
    schultzrobertSep 18, 2025
    How to fix thick, dimpled finish "orange peel" with DeVilbiss Paint Sprayer?
    • K
      Katelyn DavisSep 18, 2025
      A thick, dimpled finish or "orange peel" effect can occur if the gun is too close to the surface, too much material is coarsely atomized, the air pressure is too low, an improper thinner is being used, the material is not properly mixed, or the surface is rough, oily, or dirty. To resolve this, check the distance (normally approximately 8 inches), follow the paint manufacturer's mixing instructions, increase air pressure or reduce fluid flow, and properly clean and prepare the surface.
  • L
    Leah BrownSep 23, 2025
    Why am I unable to get a round spray with my DeVilbiss Paint Sprayer?
    • S
      Shawna PonceSep 23, 2025
      If you're unable to get a round spray with your DeVilbiss Paint Sprayer, it may be because the spreader adjustment screw is not seating properly or the air cap retaining ring is loose. Clean or replace the spreader adjustment screw and tighten the retaining ring.
  • Z
    Zachary ParkerSep 9, 2025
    Why does my DeVilbiss FLG4 have a split spray pattern?
    • A
      anelsonSep 9, 2025
      A split spray pattern from your DeVilbiss Paint Sprayer can be caused by atomization air pressure being too high, fluid flow being too low, or the spreader adjusting valve set too high. Reduce the air pressure at the transformer or gun, increase fluid flow to increase gun handling speed and adjust the spreader adjusting valve.
  • B
    buchananjoannaSep 10, 2025
    What causes a heavy center pattern with DeVilbiss FLG4 Paint Sprayer?
    • W
      Whitney RochaSep 10, 2025
      A heavy center pattern with your DeVilbiss Paint Sprayer can occur if the fluid flow is too high for the atomization air, the material flow exceeds the air cap's capacity, the spreader adjustment valve is set too low, the atomizing pressure is too low, or the material is too thick. Balance air pressure and fluid flow, increase the spray pattern width with the spreader adjustment valve, thin or lower fluid flow, adjust the pressure, and thin the material to the proper consistency.
  • C
    Christopher PalmerSep 3, 2025
    Why does my DeVilbiss FLG4 have a heavy right or left side pattern?
    • D
      Dr. David ThomasSep 3, 2025
      A heavy right or left side pattern is caused by left or right side horn holes that are plugged or dirt on the left or right side of the fluid tip. To fix this, clean the affected parts and ream with a non-metallic point.
  • Y
    ychapmanSep 1, 2025
    Why does my DeVilbiss FLG4 Paint Sprayer have a jerky or fluttering spray?
    • A
      Anthony PetersonSep 1, 2025
      A jerky or fluttering spray can occur if the fluid tip/seat is loose or damaged, the material level is too low, the container is tipped too far, there's an obstruction in the fluid passage, or the fluid needle packing nut is dry or loose. To resolve this, tighten or replace the fluid tip/seat, refill the material, hold the container more upright, backflush with solvent, and lubricate or tighten the packing nut.

Summary

Gun Description and Cups

HVLP Model Specifications

Details HVLP models' air cap pressure limits and CFM requirements for efficient spraying.

900 cc Aluminum Cup

Describes the durable aluminum cup with nickel-plated brass insert and recyclable lid.

20 oz. Acetal Cup

Details the acetal cup with drip check lid and stainless steel connector for water-based materials.

Cup Assembly, Installation, and Operation

Cup Assembly Procedure

Instructions for attaching the cup to the gun body, including gasket and filter.

Installation and Setup

Covers initial flushing, air supply connection, pressure adjustment, and quick connects for optimal spray.

Spray Operation Guidelines

Instructions for mixing materials, filling the cup, and installing the lid for proper spray gun use.

Safety Precautions

General Safety Symbols and Warnings

Explains warning, caution, and note symbols used in the manual for user safety.

Equipment Hazards and Safeguards

Details hazards like fire, solvent spray, toxic substances, explosion risks, and general safety practices with safeguards.

California Proposition 65 Warning

Informs about chemicals known to cause cancer or birth defects in California products.

Painting, Cleaning, and Maintenance

Painting Adjustments

Guides on adjusting spreader valve, fluid needle, and air pressure for optimal spray patterns.

Cup Lid Caution

Warning against soaking cup lids in solvent for extended periods to prevent sealing issues.

Cleaning Procedures

Instructions for routine cleaning, fluid passage cleaning, and air cap cleaning.

Preventive Maintenance: Lubrication

Daily lubrication points for trigger, air valve, fluid needle, and baffle for optimal gun performance.

Parts Replacement Guidance

Recommendations for replacing fluid tips, needles, and seals simultaneously, including torque specifications.

Parts Identification and Troubleshooting

Spray Gun Parts List

Lists all components of the FLG4 spray gun with part numbers for 702576 and GFC-501 cups.

Troubleshooting Common Issues

Identifies common spray patterns like heavy top/bottom or split spray and provides corrective actions.

Troubleshooting Leaks and Finish Defects

Addresses issues like fluid leaks, runs, sags, and thin, sandy finishes with specific solutions.

Accessories and Warranty

Recommended Accessories

Lists optional accessories like cleaning kits, cups, regulators, air cap test kits, and gun holders.

Warranty Information

Details the 1-Year Limited Warranty provided by DeVilbiss Automotive Refinishing.

DeVilbiss FLG4 Specifications

General IconGeneral
TypeGravity Feed Spray Gun
Nozzle Size1.4 mm
Cup Capacity600 ml
MaterialAluminum
Pressure29 psi
Fluid Tip1.4 mm
Air Inlet1/4 inch
ApplicationAutomotive, Industrial
Operating Pressure29 psi

Related product manuals