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DeVilbiss Pro Lite E User Manual

DeVilbiss Pro Lite E
24 pages
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EN
IMPORTANT! DO NOT DESTROY
SERVICE MANUAL
READ ALL INSTRUCTIONS BEFORE OPERATING THIS DEVILBISS PRODUCT.
II 2 G X
Contact your local Devilbiss representative for additional copies of this manual.
It is the Customer's responsibility to have all operators and service personnel read and understand this
manual.
DEVILBISS Pro Lite™
Series:
Pro Lite™ E
Conventional, Air Atomisation Manual Spray Gun.
SB-E-2-855 R1.0
1/24
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DeVilbiss Pro Lite E Specifications

General IconGeneral
TypeHVLP
Fluid Tip Options1.3 mm
Nozzle Size1.3 mm
Air Inlet Size1/4 inch
MaterialAluminum

Summary

Pro Lite™ E Spray Gun Introduction

Functional Description

Spray Gun Specifications

Operating Parameters

Covers fluid/air pressures, environmental limits, and general operating specifications.

Construction and Physical Data

Details materials of construction, connections, weight, and dimensions.

Product Usage and Safety Information

Material Compatibility and Hazardous Area Use

Specifies suitable materials and hazardous area classification for the spray gun.

EU Declaration of Conformity

Compliance with Directives and Standards

Lists conformity with EU directives and relevant harmonised safety standards.

Safety Warnings and Precautions

Understanding Warning Symbols

Explains the meaning of WARNING, CAUTION, and NOTE symbols used throughout the manual.

Key Safety Guidelines for Operation

Covers hazards like flammability, static charge, toxic vapours, noise, and high pressure.

Air Cap and Fluid Tip Selection Guide

Air Cap Performance Data

Presents performance data for different air cap types including air consumption and fan pattern size.

Recommended Fluid Tip/Air Cap Combinations

Details recommended fluid tip and air cap pairings for optimal atomisation.

Ceramic Fluid Tip and Needle Options

Lists available ceramic fluid tips and needles by size and material type.

Exploded View of Spray Gun

Spray Gun Parts List

Main Assembly Components

Lists main parts of the spray gun with reference numbers, part numbers, descriptions, and quantities.

Available Service and Repair Kits

Details available repair kits and service parts for the spray gun.

Additional Parts and Service Tools

Service Parts and Tool Kit Contents

Lists remaining parts, kits, and special tools required for maintenance.

Electrical Grounding Requirement

Spray Gun Start-Up Procedure

Step-by-Step Start-Up Instructions

Provides a numbered sequence for connecting, mixing, and initial test spraying.

Important Operational Advice

Offers guidance on hose selection, pressure adjustment, and quick connect couplings.

Spray Gun Maintenance and Cleaning Procedures

Methods for Cleaning Components

Details procedures for cleaning air caps, fluid passages, and the gun exterior.

Disassembly and Assembly Guide

Key for Disassembly Instructions

Explains the key used to denote disassembly order and item numbers.

Disassembly of Tip and Needle Assembly

Fluid Tip and Needle Replacement Guidance

Provides notes on replacing fluid tips, needles, and packing, including torque specifications.

Handling Precautions for Tip/Needle

Advises on preventing damage during fluid tip tightening or loosening operations.

Air Valve Disassembly Steps

Air Valve Seal Assembly

Packing Disassembly Procedure

Fluid Inlet Disassembly Steps

Troubleshooting Mechanical Performance Issues

Common Mechanical Faults and Solutions

Addresses common mechanical issues like 'Will not spray' and provides corresponding corrections.

Troubleshooting Fluid Leakage Problems

Fluid Tip and Needle Seat Leak Causes

Details causes and corrections for slow fluid leaks from the tip and needle seat.

Needle Packing Leak Issues

Explains problems related to fluid needle packing wear or looseness and their resolution.

Troubleshooting Air Leakage Issues

Air Leak from Air Cap Causes

Identifies causes and corrections for small air leaks from the air cap when the gun is not triggered.

Troubleshooting Spray Pattern Defects

Addressing Pattern Irregularities

Covers issues like heavy top/bottom or side patterns due to buildup or plugged holes.

Diagnosing Pattern Defect Sources

Explains how to determine if a spray pattern issue originates from the air cap or fluid tip.

Spray Pattern Troubleshooting: Centre and Split

Heavy Centre and Intermittent Spray Fan

Details causes for heavy centre patterns and intermittent spray fan issues.

Split Spray Pattern Causes and Fixes

Covers causes and corrections for split spray patterns related to material flow and air pressure.

Spray Pattern Troubleshooting: Other Issues

Ball End Heavy Patterns and Runs/Sags

Addresses ball end heavy patterns, runs, sags, and their relation to fluid flow and material consistency.

Resolving Thin, Sandy Finishes

Explains causes for a thin, sandy finish and issues related to insufficient fluid flow.

Available Spray Gun Accessories

Accessory Catalog and Descriptions

Lists and describes various accessories such as pressure gauges, tools, and air hoses.

Spray Gun Dimensional Drawings

Manual Notes Section

Additional Manual Notes

Warranty Policy Information

Warranty Terms and Support Contacts

Outlines the limited warranty period, terms, and provides contact details for customer support.

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