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Dodge 2004 Neon SX2 User Manual

Dodge 2004 Neon SX2
922 pages
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TABLE OF CONTENTS
1.0 INTRODUCTION .........................................................1
1.1 SYSTEM COVERAGE ...............................................1
1.2 SIX-STEP TROUBLESHOOTING PROCEDURE ..........................1
2.0 IDENTIFICATION OF SYSTEM .............................................1
3.0 SYSTEM DESCRIPTION AND FUNCTIONAL OPERATION ......................1
3.1 AIRBAG SYSTEM ...................................................1
3.1.1 DRIVER AIRBAG (DAB) ......................................2
3.1.2 CLOCKSPRING.............................................3
3.1.3 PASSENGER AIRBAG (PAB) ..................................3
3.1.4 SIDE IMPACT AIRBAG CONTROL MODULES (SIACM) ............3
3.1.5 SEAT AIRBAGS.............................................3
3.1.6 SPECIAL TOOLS............................................4
3.1.7 DIAGNOSTIC TROUBLE CODES ..............................4
3.1.7.1 ACTIVE CODES ............................................4
3.1.7.2 STORED CODES ...........................................5
3.2 AUDIO SYSTEM ....................................................5
3.3 COMPASS/TEMPERATURE MIRROR...................................5
3.4 EXTERIOR LIGHTING ...............................................8
3.5 ELECTRO/MECHANICAL INSTRUMENT CLUSTER (EMIC).................8
3.6 INTERIOR LIGHTING ................................................9
3.7 REMOTE KEYLESS ENTRY MODULE ..................................9
3.7.1 VEHICLE THEFT SECURITY SYSTEM .........................9
3.7.2 VEHICLE THEFT SECURITY SYSTEM (EXPORT ONLY) .........10
3.7.3 POWER DOOR LOCKS .....................................10
3.7.3.1 CENTRAL LOCKING (W/VTSS ONLY) .........................10
3.7.3.2 ROLLING (AUTOMATIC) DOOR LOCKS........................10
3.7.3.3 DOOR LOCK INHIBIT.......................................10
3.7.3.4 POWER DECKLID RELEASE ................................10
3.7.3.5 PANIC MODE (IF EQUIPPED) ................................10
3.8 VEHICLE COMMUNICATION.........................................10
3.9 USING THE DRBIIIT ................................................12
3.9.1 DRBIIIT ERROR MESSAGES AND BLANK SCREEN .............12
3.9.2 DRBIIIT DOES NOT POWER UP..............................12
3.9.3 DISPLAY IS NOT VISIBLE ...................................12
4.0 DISCLAIMERS, SAFETY, WARNINGS ......................................13
4.1 DISCLAIMERS.....................................................13
4.2 SAFETY ..........................................................13
4.2.1 TECHNICIAN SAFETY INFORMATION.........................13
4.2.2 VEHICLE PREPARATION FOR TESTING.......................13
4.2.3 SERVICING SUB-ASSEMBLIES ..............................13
4.2.4 DRBIIIT SAFETY INFORMATION..............................13
4.3 WARNINGS .......................................................14
4.3.1 VEHICLE DAMAGE WARNINGS ..............................14
4.3.2 ROAD TESTING A COMPLAINT VEHICLE......................14
5.0 REQUIRED TOOLS AND EQUIPMENT .....................................14
6.0 GLOSSARY OF ACRONYMS .............................................14
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Table of Contents

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Dodge 2004 Neon SX2 Specifications

General IconGeneral
BrandDodge
Model2004 Neon SX2
CategoryAutomobile
LanguageEnglish

Summary

1.0 INTRODUCTION

1.1 SYSTEM COVERAGE

Defines the scope of the diagnostic procedures manual for 2004 PL NEON vehicles.

1.2 SIX-STEP TROUBLESHOOTING PROCEDURE

Outlines the six basic steps for diagnosing body system problems.

2.0 IDENTIFICATION OF SYSTEM

3.0 SYSTEM DESCRIPTION AND FUNCTIONAL OPERATION

3.1 AIRBAG SYSTEM

Describes the Airbag Control Module (ACM), impact sensor, energy capacitor, and warning lamp.

3.1.1 DRIVER AIRBAG (DAB)

Details the driver airbag system components and warnings for service.

3.1.2 CLOCKSPRING

Explains the clockspring assembly, its function, and replacement.

3.1.3 PASSENGER AIRBAG (PAB)

Describes the passenger airbag door, module, inflator, and safety precautions.

3.1.4 SIDE IMPACT AIRBAG CONTROL MODULES (SIACM)

Locates SIACMs, describes their diagnostics, and interaction with the ACM.

3.1.5 SEAT AIRBAGS

Details the location and components of seat airbag modules.

3.1.6 SPECIAL TOOLS

Lists and describes special tools used for airbag system diagnostics.

3.1.7 DIAGNOSTIC TROUBLE CODES

Explains active and stored airbag diagnostic trouble codes.

3.2 AUDIO SYSTEM

Describes the audio system components, speaker types, and circuit failures.

3.3 COMPASS/TEMPERATURE MIRROR

Details the optional compass/temperature mirror's display and operation.

3.4 EXTERIOR LIGHTING

Explains how headlamps are controlled by the Instrument Cluster and wiring.

3.5 ELECTRO/MECHANICAL INSTRUMENT CLUSTER (EMIC)

Describes the different types of instrument clusters and their features.

3.6 INTERIOR LIGHTING

Explains the control of courtesy lamps, chime, and instrument illumination.

3.7 REMOTE KEYLESS ENTRY MODULE

Details the RKE module's control of door locks and the VTSS system.

3.8 VEHICLE COMMUNICATION

Explains the PCI bus and its role in vehicle communication.

3.9 USING THE DRBIII

Provides instructions for using the DRBIII for diagnostics and functions.

4.0 DISCLAIMERS, SAFETY, WARNINGS

4.1 DISCLAIMERS

States that manual information is based on latest publication data and subject to change.

4.2 SAFETY

Covers general safety information for technicians and vehicle testing.

4.3 WARNINGS

Provides warnings regarding vehicle damage and road testing procedures.

4.4 DIAGNOSIS

Outlines the initial diagnostic steps, including visual inspection and DTC reading.

5.0 REQUIRED TOOLS AND EQUIPMENT

6.0 GLOSSARY OF ACRONYMS

7.0 DIAGNOSTIC INFORMATION AND PROCEDURES

COMMUNICATION

Details communication system symptoms and diagnostic procedures.

8.0 COMPONENT LOCATIONS

8.1 AIRBAG SYSTEM

Illustrates the locations of airbag system components.

8.2 DATA LINK CONNECTOR

Shows the location of the Data Link Connector (DLC).

8.3 FUSE BLOCK

Illustrates the location and layout of the fuse block.

8.4 INSTRUMENT CLUSTER

Details the Base and Premium cluster layouts.

8.5 POWER DOOR LOCKS

Shows the locations of power door lock components.

8.6 VEHICLE COMMUNICATION

Illustrates the location of vehicle communication components.

8.7 VEHICLE THEFT SECURITY

Shows the locations of vehicle theft security system components.

9.0 CONNECTOR PINOUTS

AIRBAG CONTROL MODULE - YELLOW 23 WAY

Provides pinout details for the 23-way yellow connector of the Airbag Control Module.

C208 - YELLOW (SEAT SIDE)

Connector pinout for the yellow 4-way connector, seat side.

C208 - YELLOW (SIDE IMPACT AIRBAG JUMPER SIDE)

Connector pinout for the yellow 4-way connector, side impact airbag.

C209 - YELLOW (SEAT SIDE)

Connector pinout for the yellow 4-way connector, seat side.

CLOCKSPRING - GREEN 7 WAY

Connector pinout for the green 7-way clockspring.

COMPACT DISC CHANGER - BLACK 8 WAY

Connector pinout for the black 8-way compact disc changer.

COMPASS/TEMPERATURE MIRROR - BLACK 10 WAY

Connector pinout for the black 10-way compass/temperature mirror.

CONTROLLER ANTILOCK BRAKE - BLACK 24 WAY

Connector pinout for the black 24-way controller antilock brake.

DATA LINK CONNECTOR - WHITE 16 WAY

Connector pinout for the white 16-way data link connector.

10.0 SCHEMATIC DIAGRAMS

10.1 AIRBAG SYSTEM

Schematic diagram of the airbag system.

10.2 AUDIO SYSTEM

Schematic diagram of the audio system.

10.3 COMPASS/TEMPERATURE MIRROR

Schematic diagram of the compass/temperature mirror.

10.4 EXTERIOR LIGHTING

Schematic diagram of the exterior lighting system.

10.5 INSTRUMENT CLUSTER

Schematic diagram of the instrument cluster.

10.6 INTERIOR LIGHTING

Schematic diagram of the interior lighting system.

10.7 POWER DOOR LOCKS/RKE

Schematic diagram of the power door locks and RKE system.

10.8 VEHICLE COMMUNICATION

Schematic diagram of the vehicle communication systems.

10.9 VEHICLE THEFT SECURITY SYSTEM

Schematic diagram of the vehicle theft security system.

VERIFICATION TESTS

ABS VERIFICATION TEST - VER 1

Procedure to verify ABS system repairs.

AIRBAG VERIFICATION TEST - VER 1

Procedure to verify airbag system repairs.

BODY VERIFICATION TEST - VER 1

Procedure to verify body system repairs.

POWERTRAIN VERIFICATION TEST VER - 1 - NGC

Procedure to verify powertrain repairs for NGC models.

POWERTRAIN VERIFICATION TEST VER - 4 - NGC

Procedure to verify powertrain repairs for NGC models.

POWERTRAIN VERIFICATION TEST VER - 5 - NGC

Procedure to verify powertrain repairs for NGC models.

SKIS VERIFICATION

Procedure to verify Sentry Key Immobilizer System.

VTSS VERIFICATION TEST - 1A

Procedure to verify VTSS system operation.

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