Vehicle System Disassembly & Assembly 6
Carriage
Remove & Install Carriage
Start By :
a. Remove forks.
1. Completely lower carriage and inner mast.
2. Attach a hoist to the carriage as shown.
3. Lift the carriage with the hoist until the chains and
hoses hang loosely.
4. Put identification marks on sideshift cylinder
hoses if equipped. Disconnect two hoses.
5. Remove the cotter pin and pin (2) from both of the
lift chains.
6. Start the engine. Raise the mast until the inner
mast clears the carriage.
7. Remove the carriage. The weight of the carriage
is 936 kg (2063 lb).
NOTE : The following steps are for installation of the
carriage. See the topic entitled Carriage Adjustment
in the Testing and Adjusting Manual before installing
the carriage on the mast.
8. Attach a hoist to the carriage as shown.
9. Start the engine. Raise the mast until the carriage
will go under the inner mast.
10. Move the carriage in position under the mast.
11. Completely lower the mast over the carriage
making sure the rollers are properly aligned
inside the inner mast.
12. Connect two hoses. If necessary, raise the
carriage slightly with the hoist.
13. Pull the chains into position on the carriage.
Install pin (2) and the cotter pin in both of the lift
chains.
14. Make an adjustment to the lift chains. See the
topic entitled Chain Adjustments in the Testing
and Adjusting Manual.
End By :
a. Install forks.
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