Table of Contents
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Table of Contents
Information Section
Foreword .................................................................... 2
Safety Section
Important Safety Information .................................... 4
Safety ......................................................................... 5
Warning Signs and Labels ................................ 5
Parking Brak e ..................................................... 9
General Hazard Information ............................10
Operation Information ......................................11
Maintenance Information .................................14
Burn Prevention ...............................................15
Fire or Explosion Prevention ...........................15
Operator Restraint System (If Equipped) .......17
Avoiding Lift Truck Tipover ..............................21
Safety Rules .....................................................23
How to Survive in a Tipover ............................29
General Section
Declaration of Conformity .......................................30
Speci fic ations ...........................................................31
Noise and Vibration .................................................41
Capacity Chart (Without Sideshifter Pneumatic) ...42
Capacity Chart (With Sideshifter Pneumatic) ........46
Serial Number ..........................................................50
Operator's Warning and Identification Plate ..........53
Operation Section
Operator’s Station and Monitoring Systems ..........54
Seat Switch System (If Equi pped ) ..........................71
Lift Truck Controls ...................................................74
Refueling ..................................................................76
Before Starting the Engine ......................................79
Starting the Engine ..................................................81
Dual Fuel System ....................................................84
Lift Truck Operation .................................................87
Electronic Controlled Spark-Ignition Engines
(GCT K25 Engine) ...................................................92
Electronic Controlled Transmission (ECT; if
installed) ................................................................ 148
Auto Shift Controller ASC-100 (If Equipped) ...... 151
Operating Techniques .......................................... 155
Parking the Lift Truck ........................................... 159
Lift Fork Adjustment ............................................. 160
Storage Information .............................................. 161
Transportation Hints ............................................. 162
Towing Information ............................................... 164
Maintenance Section
Inspection, Maintenance and Repair of Lift Truck
Forks ...................................................................... 165
Tire Inflation Information ....................................... 169
Torque Specifications ........................................... 170
Cooling System Specifications............................. 172
Fuel Specifications ................................................ 174
Lubricant Information ............................................ 176
Lubricant Viscosities and Refill Capacities ......... 178
Maintenance Intervals .......................................... 179
When Required ..................................................... 184
Every 10 Service Hours or Daily .......................... 192
First 50 - 100 Service Hours or a Week .............. 198
Every 250 Service Hours or Monthly ................... 204
Every 500 Service Hours or 3 Months................. 205
Every 1000 Service Hours or 6 Months .............. 220
Every 1500 Service Hours or 9 Months .............. 226
Every 2000 Service Hours or Yearly ................... 228
Every 2500 Service Hours or 15 Months ............ 235
Every 8000 Service Hours or 48 Months ............ 238
Environment Protection Section
Environment Protection ........................................ 239
Index Section
Index ...................................................................... 240