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dosatron D14MZ10 - Troubleshoot Manual

dosatron D14MZ10
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800-523-8499
www.dosatronusa.com
Proper protection, such as gloves, eye wear, and aprons, are recommended when disassembling a Dosatron.
Step 3: Check to see if you feel suction on your nger.
Step 2: If there is still no suction, but the Dosatron unit is clicking,
turn the water on. Unscrew and remove the suction hose nut or
clamp and hose.
D14MZ10 Troubleshooting - Part 1
This D14MZ10 - 14 GPM Troubleshooting - Part 1 will cover: The Injector is
not drawing the concentrate, but is clicking.
Scan the QR code to
watch our D14MZ10 -
Troubleshooting video.
Step 1: Take a look at the strainer. If it is clogged just clean it out
and retest your Dosatron unit.
NOTE: To service your D14MZ10 you will need a strap wrench
(Part #: TOOL01) and a small at head screw driver.

Other manuals for dosatron D14MZ10

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Summary

D14 MZ10 Troubleshooting - Part 1

Inspect and Clean Strainer

Check and clean the unit's strainer to ensure proper suction.

Test Suction Hose for Flow

Verify the suction hose is drawing liquid by checking for flow.

Feel for Suction on Hose End

Place finger on hose to confirm suction is present.

Trim or Replace Suction Hose

Cut off damaged hose end or replace the entire hose if needed.

Verify Concentrate Uptake

Confirm that the unit is now drawing concentrate after hose adjustment.

Release System Pressure

Press the air bleed button to safely release internal pressure.

Remove Suction Hose Fitting

Unscrew the nut or clamp connecting the suction hose.

Detach Suction Hose

Separate the suction hose from the injector body.

Unscrew Injection Stem Nut

Loosen and remove the nut securing the injection stem.

Remove Injection Stem Assembly

Pull the injection stem straight out from the injector.

Inspect Plunger Seal Condition

Examine the plunger seal for any nicks, scratches, or wear.

Disconnect Plunger from Stem

Twist the plunger counter-clockwise to detach it from the stem.

Remove Old Plunger Seal

Use a screwdriver to carefully roll the old plunger seal out of its groove.

Install New Plunger Seal

Insert the new plunger seal into the groove on the plunger.

Reconnect Plunger to Stem

Align the plunger's top with the retainer to reconnect it.

Lock Plunger Assembly

Twist the plunger clockwise to secure it in its position.

Reinstall Injection Stem

Align stem notches with body teeth and insert into the unit.

Tighten Injection Stem Nut

Hand-tighten the injection stem nut to secure it.

Adjust Dilution Rate Setting

Set the dilution rate to the desired concentration level.

Confirm Concentrate Drawing

Verify that the injector is now drawing concentrate correctly.

D14 MZ10 Troubleshooting - Part 2

Remove Suction Hose Assembly

Remove the hose nut or clamp and the suction hose.

Unscrew Check Valve Nut

Loosen and remove the nut that holds the check valve in place.

Extract Check Valve Assembly

Pull the check valve assembly straight out from the unit.

Disassemble Check Valve

Twist the top guide counter-clockwise to access internal check valve parts.

Remove Check Valve Spring and Cone

Detach the spring and cone from the check valve assembly.

Clean or Replace Check Valve Parts

Inspect, clean, or replace dirty or damaged components of the check valve.

Insert Check Valve Cone

Place the cone into the top of the check valve barb.

Mount Check Valve Spring

Slide the spring over the shaft of the check valve assembly.

Position Check Valve Top Guide

Place the top guide over the shaft of the check valve assembly.

Lock Check Valve Guide

Align the guide and twist clockwise to lock it into position.

Verify Check Valve Assembly Fit

Tug the assembly to ensure all parts are correctly seated and secure.

Reinstall Check Valve Assembly

Insert the reassembled check valve assembly back into the stem.

Reinstall Check Valve Nut

Screw the check valve nut back onto the assembly.

Thread Suction Hose Nut;Clamp

Screw the hose nut or clamp onto the suction hose.

Secure Suction Hose to Unit

Attach the hose to the barb and tighten the nut/clamp.

D14 MZ10 Troubleshooting - Part 3

Bleed System Pressure

Turn off water and press air bleed button to release pressure.

Loosen Bell Housing

Use a strap wrench to loosen the bell housing.

Remove Bell Housing

Unscrew and remove the bell housing from the unit.

Extract Piston Assembly

Grasp and pull the piston straight out from the injector body.

Inspect Piston Flange Integrity

Visually examine the piston's upper and lower flanges for damage.

Test Upper Flange Fit

Invert piston and insert into bell housing to check upper flange fit.

Test Lower Flange Fit

Twist plunger to remove and test the lower flange's fit.

Test Piston-Body Fit

Insert piston into body to ensure a snug fit.

Remove Upper Piston Flange

Grasp and twist the upper flange counter-clockwise to remove it.

Lift Out Upper Flange

Remove the old upper flange by lifting it straight up.

Install New Upper Flange

Align new flange tooth with piston shell notch and press down.

Lock Upper Flange in Place

Twist the new upper flange clockwise until it locks.

Remove Lower Piston Flange

Grasp and twist the lower flange counter-clockwise to remove it.

Lift Out Lower Flange

Remove the old lower flange by lifting it straight up.

Install New Lower Flange

Align new flange tooth with piston shell notch to install.

Seat Lower Flange

Press the new lower flange down into its correct position.

Lock Lower Flange in Place

Twist the new lower flange clockwise until it locks securely.

Reconnect Plunger Assembly

Align the plunger's top with the retainer to reconnect it.

Secure Plunger

Twist the plunger a quarter turn clockwise to lock it.

Reinsert Piston Assembly

Place the piston back into the main body of the Dosatron unit.

Reinstall Bell Housing

Hand-tighten the blue bell housing to secure the reassembled unit.

dosatron D14MZ10 Specifications

General IconGeneral
ModelD14MZ10
CategoryPlumbing Product
MaterialPolypropylene
Weight1.5 kg
Injection Range0.1-6%
Connection Size3/4"
Inlet/Outlet Connection3/4"