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Draper BS190 User Manual

Draper BS190
20 pages
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TWO WHEEL
BANDSAW
• INSTRUCTIONS •
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY TO
ENSURE THE SAFE AND EFFECTIVE USE OF THIS TOOL.
STOCK No.39271 PART No.BS190
10/2001
GENERAL INFORMATION
This manual has been compiled by Draper Tools and is an integrated part of the power tool equipment, and
should be kept with the machine.
This manual describes the purpose for which this tool has been designed and contains all the necessary
information to ensure its correct and safe use.We recommend that this manual is read before any operation of
the machine, before performing any kind of adjustment to the machine, and prior to any maintenance tasks. By
following all the general safety instructions contained in this manual, it will ensure both machine and operator
safety, together with longer life of the tool itself.
All photographs and drawings in this manual are supplied by Draper Tools to help illustrate the operation of the
machine.
Whilst every effort has been made to ensure accuracy of information contained in this manual, the Draper Tool
policy of continuous improvement determines the right to make modifications without prior warning.

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Draper BS190 Specifications

General IconGeneral
BrandDraper
ModelBS190
CategorySaw
LanguageEnglish

Summary

General Information

Manual Purpose and Recommendations

Explains the manual's role, usage recommendations, and importance for safety and tool longevity.

Illustrations and Policy

Notes the use of photographs and the policy of continuous improvement allowing modifications.

Declaration of Conformity

Product Compliance Details

States product details, directives, and conformity with relevant EEC standards.

Specification

Technical Specifications

Lists detailed technical parameters including motor, dimensions, weight, and sound levels.

Safety and Application Notes

Advises wearing eye and ear protection; states suitability for wood cutting.

Guarantee

Warranty Terms and Conditions

Details the 12-month guarantee, exclusions, and proof of purchase requirements.

Power Supply

Connecting to Power and Earthing

Instructions for connecting the machine, plug, fuse, and proper earthing procedures.

Extension Lead Chart

Provides guidance on selecting appropriate wire sizes for extension leads based on length and current.

Wiring Diagram

Electrical Circuit Overview

Illustrates the main electrical components and their connections within the bandsaw.

General Safety Instructions

Operational Safety Guidelines

Comprehensive list of 30 general safety rules for using power tools effectively and safely.

Residual Risk and Cautionary Notes

Highlights inherent residual risks and emphasizes the need for constant caution during operation.

Additional Safety Rules for Bandsaws

Bandsaw Specific Safety Measures

Provides 24 safety rules tailored to the operation and maintenance of bandsaws.

Glossary of Woodworking Terms

Definitions of Cutting and Material Terms

Explains key woodworking terminology related to cutting operations and workpiece features.

Unpacking and Checking Contents

Initial Unpacking and Verification

Guide to carefully unpacking the bandsaw and checking all parts against the illustration.

Getting to Know Your Bandsaw

Bandsaw Component Identification

Identifies and briefly describes the main parts of the bandsaw, including guides, knobs, and controls.

Getting to Know Your Bandsaw

Blade Guide, Table, and Tension Controls

Explains adjustments for the upper blade guide, table tilt, and blade tensioning mechanism.

Tracking Adjustment Screw

Details how to adjust the blade tracking to center it on the wheels.

Getting to Know Your Bandsaw

Sawdust Extraction and Switch Controls

Describes the dust extraction outlet and operation of the no volt switch.

Wrench Holder and Cover Hinges

Explains the function of the hexagon wrench holder and cover hinges for access.

Tools Required for Assembly

Necessary Hand Tools

Lists the basic hand tools necessary for assembling and adjusting the bandsaw.

Assembly

Installing the Table and Workbench Mounting

Steps for attaching the table, insert, and securing the bandsaw to a workbench.

Adjusting the Upper Blade Guide Assembly

Instructions on setting the correct height for the upper blade guide relative to the workpiece.

Assembly

Installing a New Bandsaw Blade

Step-by-step guide for safely removing and installing a bandsaw blade.

Assembly

Blade Tensioning and Tracking Adjustment

Procedures for correctly tensioning the blade and centering it on the wheels.

Setting the Table to 90 Degrees

Guide to accurately setting the bandsaw table perpendicular to the blade using a square.

Assembly

Fine-tuning Table Angle and Blade Guides

Adjusting the 90° stop, setting blade guides, and back-up bearings for optimal performance.

Use of Accessories

Mitre Guide and Rip Fence Usage

Explains the function and application of the mitre guide and rip fence for accurate cuts.

Workbench Mounting and Clamping

Methods for securely fastening the bandsaw to a workbench for stability and safety.

Tips on Using Your Bandsaw

General Cutting and Safety Tips

Advice on blade guard height, feeding work, planning cuts, and managing kerf.

Rip Sawing, Cross Cutting, and Freehand Sawing

Techniques and guidance for performing rip cuts, cross cuts, and freehand sawing.

Maintenance

Tyre, Guide, and Bearing Care

Procedures for changing tyres, inspecting guides, and information on bearing lubrication.

Cleaning and Blade Brush Usage

Instructions for cleaning sawdust and chips, and the importance of the blade brush.

Optional Accessories

Available Bandsaw Blades

Lists optional bandsaw blades with their stock numbers, widths, teeth count, and applications.

Troubleshooting

Common Problems and Solutions

Addresses issues like blade breaking, motor failure, vibration, and blade runout with remedies.

Service and Support Information

Emphasizes professional repair services and provides contact details for the Draper Tools Helpline.

Company Information

Contact Details and Copyright

Provides company contact information, website, email, and copyright notice.

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