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Duplo DFC-10 - User Manual

Duplo DFC-10
56 pages
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DUPLO CORPORATION
Instruction Manual
COLLATOR
DFC-12/DFC-10
[220-240V]
ILLUSTRATION : DFC-12

Table of Contents

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Duplo DFC-10 Specifications

General IconGeneral
BrandDuplo
ModelDFC-10
CategoryPrinter Accessories
LanguageEnglish

Summary

Declaration of Conformity

Safety Precautions

General Safety Warnings

Essential safety guidelines to prevent injury and property damage during operation and setup.

Usage Precautions

Power Supply Requirements

Specifies voltage, frequency, and power consumption guidelines for safe operation.

Operating Environment

Details the recommended temperature, humidity, and environmental conditions for optimal performance.

Storage Conditions

Outlines the appropriate temperature and humidity ranges for storing the equipment.

Maintenance Guidelines

Advises against using oil or grease and recommends contacting the dealer for issues.

Machine Features

Parts Identification

Control Panel Functions

Paper Loading Precautions

Fan Paper Properly

Instructions on fanning paper to prevent misfeeds, double-feeds, or jams.

Align Lead Edge

Guidance on aligning the paper's lead edge for accurate feeding and preventing misfeeds.

Ensure Ink is Dry

Emphasizes drying ink completely to avoid unit contamination and operational issues.

Operations Guide

Operations Flowchart

Visual representation of the basic operational steps from power on to shutdown.

Loading Paper by Collation Mode

Loading Paper for Normal Mode

Details how to load paper for standard collation where sheets are fed and stacked as one set.

Loading Paper for Interleaving Mode

Explains loading paper for interleaving, inserting separation sheets after specified sets.

Loading Paper for Alternative Mode

Describes loading paper for alternative mode, dividing sheets into odd/even bins for collation.

Loading Paper for Block Mode

Details loading paper for block mode, dividing bins into two blocks for collating in segments.

Loading with Downstream Unit

Instructions on loading paper when a downstream unit is connected for punching, stapling, etc.

Control Panel Operations

LCD Window Overview

Explains the display contents including paper size, collation mode, and operating status.

Setting Collation Mode

Step-by-step guide to select and set collation modes like Normal, Interleaving, Block, and Alternative.

Setting Number of Interleaves

Instructions on specifying the quantity of interleaves to be inserted in the interleaving mode.

Setting Count Display Method

How to choose between count up and count down display for processed or remaining sets.

Setting Paper Receiving Method

Configuration options for how collated paper is ejected (Offset, Option, Straight).

Other Settings (Overlap, Speed, Repeat)

Adjusting paper overlap, processing speed, and enabling repeat collation for improved output.

Downstream Unit Connectivity

Connecting DBM-120;120 T

Details on connecting DBM units for stapling, folding, and trimming collated paper.

Setting Binding Method

Configuring the binding method (Through, Fold, Saddle Stitch, Corner Staple) for DBM units.

Setting Paper Size for DBM

Selecting and registering paper sizes compatible with the connected downstream unit.

Setting Custom Paper Size

Procedures for registering custom paper dimensions for DBM units.

Setting Trimmer Function

Enabling or disabling the trimmer function on the DBM-120T.

Setting Error Paper Ejection

Configuring how paper is handled after a feed error occurs with a downstream unit.

Connecting DC-S;DC-S4 Units

Information on connecting DC-S and DC-S4 units for stapling and punching collated paper.

Double-Feed Detection

Sensor Reading Range

Specifies the area and conditions under which the double-feed detection sensor operates.

Switching Detection Sensor ON;OFF

Step-by-step guide to enable or disable the double-feed detection sensor.

Bin Error Lamp Indicators

Green Lamp (No Paper)

Explains that a green light indicates no paper in the bin and how to resolve it.

Red Lamp (Paper Jam)

Indicates a paper jam when the lamp is red and provides steps to clear it.

Blinking Green (Empty Feed)

Addresses empty feed errors indicated by a blinking green lamp, suggesting pressure adjustments.

Blinking Red (Double-Feed)

Explains double-feed errors indicated by a blinking red lamp and suggests pressure adjustments.

Error Message Troubleshooting

Basic Operational Errors

Addresses common errors like no paper in bins or the receiving tray being full.

Paper Handling Errors

Troubleshoots paper feeding issues such as jams, misfeeds, and double detections.

System and Configuration Errors

Resolves errors related to settings, cover status, or downstream unit communication.

Troubleshooting Common Issues

DBM Unit Specific Issues

Addresses specific problems related to the DBM-120T and DBM-120 units, like paper not jamming or trimming issues.

Bridge Paper Jam Troubleshooting

Explains troubleshooting for "Bridge paper jam" errors when using multiple towers.

Control Panel & LCD Errors

Solutions for control panel entry issues, LCD error displays, and malfunctions.

Control Panel Menu Navigation

Paper Size and Custom Size Settings

Navigating menus to select paper sizes and register custom dimensions.

Mode and Sheet Quantity Settings

Accessing menus to set collation modes and the number of sheets for interleaving.

Other Settings Menu

Exploring options for overlap, speed, and repeat settings via the control panel menu.

Online Settings Menu

Configuring downstream unit settings like binding, trimmer, and error handling through the menu.

Cleaning and Maintenance

Unit Cleaning Procedures

Step-by-step guide for cleaning paper feed shafts and separators to prevent issues.

Replacing Expendable Parts

Information on worn parts like feed rings or separators and how to obtain replacements.

Technical Specifications

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