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CLEANING PROCEDURE
1) Remove the four (4) brass nuts at the end
head and hinge the head down to expose the
tubes and scroll. Inspect the scroll for cracks
and other damage, and replace the scroll if
necessary.
2) Clean the fire tubes with a shop vacuum
and/or tube brush. If there is any carbon
inside the combustion tube, clean it out.
3) Inspect the end head refractory insert and
replace if necessary.
4) Clean the inspection sight glass and replace if
necessary.
5) Replace the end head rope gasket.
6) Remove the inspection plate at the front head
(burner end) and clean the inside thoroughly
with a vacuum.
7) Remove the flue cap and clean inside the
belly pan. Replace the flue cap once finished.
8) Inspect the exhaust pipe and tape, and clean
or repair if necessary.
9) Clean or replace the burner nozzle per the
burner manual, making sure to use the proper
size and angle.
10) If using No. 2 fuel oil, replace the oil filter
element.
11) If there is any indication that any other
gaskets are leaking, replace those gaskets
immediately.
12) Reinstall the cleanout cover, scroll, end head
and stack connections. Make sure that all
vent connections are taped and secured with
screws.
13) Fire up the boiler and double check for any
leaks in gaskets or stack joints. Make sure the
CO
2
, air control setting and smoke test are to
the recommended levels. Refer to the Initial
Burner Setup & Start-Up section of this
manual.