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Eaton Cutler-Hammer DS-420 User Manual

Eaton Cutler-Hammer DS-420
93 pages
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Instructions
for
Low-Voltage
Power
Circuit
Breakers
Types
DS
and
DSL
READ
AND
UNDERSTAND THESE INSTRUCTIONS
BEFORE ATTEMPTING
ANY
ASSEMBLY, OPERATION, OR
MAINTENANCE OF THE SWITCH
Cutler-Hammer
Distribution
and
Control
Business
Unit
Electrical
Components
Division
Pittsburgh,
PA
15220
1.8.
33-790-11
Effective
October,
1998Supersedes1.8.
33-790-1H
dated
September,
1996
Courtesy of NationalSwitchgear.com

Table of Contents

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Eaton Cutler-Hammer DS-420 Specifications

General IconGeneral
Amperage Rating20A
Number of Poles2
Trip Unit TypeThermal-Magnetic
StandardsUL Listed, CSA Certified
TypeMolded Case Circuit Breaker (MCCB)

Summary

Section 1 Receiving Handling and Storing

1.0 Receiving And Handling

Procedures for receiving and handling circuit breakers and switchgear.

1.1 Storing

Guidelines for storing electrical equipment to prevent damage and condensation.

1.2 Weights Circuit Breakers and Fuse Trucks

Approximate weights of DS and DSL circuit breakers and fuse trucks.

Section 2 First Removal of Breaker from Compartment

2.0 General Removal Overview

Overview of the process to examine breaker construction and operation.

2.1 Setting The Rails In Front Of The Compartment

Instructions for setting compartment rails for breaker withdrawal.

2.2 Removing Shipping Brace

Procedure for removing shipping braces before breaker withdrawal.

2.3 Lifting The Breaker

Guidelines for safely lifting the circuit breaker using specific adapters.

Section 3 Preliminary Examination of Circuit Breaker

3.0 General Examination

Overview of preliminary examination steps for the circuit breaker.

Circuit Breaker Major Components

Identification of main components of the circuit breaker drawout element.

Section 4 Basic Operating Instructions

4.0 General Operating Overview

Overview of basic operating instructions and 'dry run' practice.

4.1 Levering Device Operation

Detailed steps for operating the breaker's levering device.

4.2 Charging The Closing Springs

Procedure for manually charging the breaker's closing springs.

4.3 Closing The Breaker

Conditions and steps required to close the circuit breaker.

4.4 Opening The Breaker

Methods for opening the circuit breaker manually or automatically.

Section 5 Description and Explanation of Operation

5.0 General Description

General description of the breaker's operation and components.

5.1 The Operating Mechanism

Explanation of the spring-charged stored energy operating mechanism.

Section 6 Circuit Breaker Pole Units Description and Operation

6.0 General Pole Unit Description

General description of the three-pole assemblies for DS circuit breakers.

6.1 Moving Contact Sub-assemblies

Details of the moving contact members and their variations.

6.2 Stationary Contact Sub-assemblies

Description of stationary contact sub-assemblies and their actions.

Section 7 Arc Chute

7.0 General Arc Chute Description

General description of the arc chute and its function.

Section 8 Circuit Breaker Automatic Tripping System

8.0 General Tripping System

Overview of the automatic tripping system components.

8.1 The Amptector II-A Trip Unit

Description and characteristics of the Amptector II-A trip unit.

8.2 The Amptector I-A Trip Unit

Description of the optional Amptector I-A trip unit features.

8.2.1 Ground Fault Protection

Details on ground fault protection and its connection requirements.

8.3 Making Current Release (Discriminator)

Explanation of the making current release function for tripping.

8.4 Servicing Amptector Trip Unit

Instructions for servicing and adjusting the Amptector trip unit.

8.5 Actuator Function

Description of the actuator's role in tripping the breaker.

8.6 Sensor Operation

Explanation of the function of current sensors in the tripping system.

8.7 Optional Accessories

Description of optional accessories for overload protection.

8.7.1 Undervoltage Trip Attachment

Details on the undervoltage trip attachment.

8.7.2 Overcurrent Trip Switch

Description of the overcurrent trip switch function.

8.7.3 High Load Switch

Details on the high load switch for overload notification.

8.7.4 Latch Check Switch

Explanation of the latch check switch function.

8.7.5 Auxiliary Switches

Description of auxiliary switch construction and ratings.

8.7.6 Amptector Trip Unit Test Kit

Details on the test kit for checking Amptector trip unit operation.

Section 9 DSL Circuit Breakers and Fuse Trucks

9.0 General DSL Breaker Overview

General description of DSL circuit breakers and current limiters.

9.1 DSL Current Limiters

Information on DSL current limiter ratings and applications.

9.2 Blown Limiter Indicator

Description of the blown limiter indicator and its function.

9.3 Fuse Trucks

Details on DS-3200 and DS-4000 fuse trucks for Class L fuses.

9.3.1 Installing Fuse Trucks

Procedure for installing fuse trucks in series with circuit breakers.

9.3.2 Replacing Fuses

Instructions for replacing fuses in fuse trucks.

9.3.3 Blown Fuse Indicator

Description of the blown fuse indicator on fuse trucks.

Section 10 Fixed Breakers

10.0 General Fixed Breaker Description

Description of fixed breakers and their features compared to drawout.

Section 11 Drawout Dummy Elements

11.0 General Dummy Element Description

Description of drawout dummy elements and their function.

Section 12 Inspection and Maintenance

12.0 General Inspection and Maintenance

Overview of inspection and maintenance requirements for DS breakers.

12.1 When to Inspect

Recommended schedules for breaker inspection and lubrication.

12.1.2 What to Inspect

Procedures for inspecting breaker components like contacts and barriers.

12.1.3 Replacement of Contacts

Instructions for replacing moving and stationary contacts.

12.1.4 Arc Chutes Inspection

Guidelines for inspecting and replacing arc chutes.

12.1.5 General Inspection Procedures

General inspection steps for visible parts and ensuring proper installation.

12.2 Factory Adjustments Overview

Overview of factory adjustments for breaker parts.

12.3 Lubrication

General lubrication requirements and procedures for the breaker.

Section 13 Renewal Parts

13.0 General Renewal Parts Data

Information on ordering renewal parts using name and style numbers.

13.1 Identifying Parts for DS-416S and DS-206S

Guidance for identifying parts for specific breaker models.

Introduction

GENERAL DESCRIPTION

General description of Cutler-Hammer Type DS and DSL Low Voltage AC Power Circuit Breakers.

Basic Breaker Assembly

Description of the basic breaker assembly components.

Arc Chutes

Description of the arc chute construction and function.

Optional Components

List of optional components available for the circuit breakers.

Accessories

Information on accessories like levering crank and test kits.

Special Circuit Breakers: DS-206S and DS-416S

Details on specific circuit breaker models DS-206S and DS-416S.

Safety Features

Safety Features Overview

Overview of built-in interlocks and safety features to reduce hazards.

Recommended Safety Practices

Safety Guidelines and Procedures

Essential safety practices for operating circuit breakers.

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