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Eaton Cutler-Hammer DSII Series User Manual

Eaton Cutler-Hammer DSII Series
66 pages
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ltcml
Cutler-Hammer
I.
B.
694C694-02
Instructions
for
Installation,
Operation
and
Maintenance
of
Low
Voltage
Power
Circuit
Breakers
Types
DSll
and
DSLll
Effective
07/97,
Supersedes
l.B.
694C694-01
dated
July,
1995
Courtesy of NationalSwitchgear.com

Table of Contents

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Eaton Cutler-Hammer DSII Series Specifications

General IconGeneral
Number of Poles1, 2, 3
Trip TypeThermal-Magnetic
Frame TypeDSII
Voltage240V, 480V, 600V
TypeCircuit Breaker
StandardsUL Listed, CSA Certified
SeriesDSII Series

Summary

Section 1: Introduction

1-1 General Information

Provides general information on Type DSII and DSLII low voltage power circuit breakers.

1-2 Safety Features

Highlights built-in safety features designed to reduce operational hazards.

1-3 Safety Practices

Details essential safety practices for personnel working with circuit breakers.

1-4 Qualified Personnel

Defines the qualifications required for personnel operating or maintaining breakers.

1-5 Other Publications and Documentation

Lists additional resources and documentation for circuit breaker information.

Section 2: Receiving, Handling and Installation

2-1 General Information

General information regarding the receiving and handling of switchgear assemblies.

2-2 Unpacking Circuit Breaker

Procedure for safely unpacking a circuit breaker unit.

2-2.1 Storing Circuit Breaker

Guidelines for proper storage of circuit breakers before installation.

2-3 Lifting Circuit Breaker

Instructions for safely lifting and positioning circuit breakers.

2-4 Breaker Inspection

Visual inspection procedures to check for damage after removal from packaging.

2-5 Levering Circuit Breaker

Details on operating the circuit breaker levering mechanism for position changes.

2-6 Drawout Dummy Element

Explanation of the function and use of drawout dummy elements.

2-7 Fixed Circuit Breaker

Description of the fixed type DSII circuit breaker variant.

Section 3: Equipment Description

3-1 Type DSII Circuit Breaker

Overview of the design and features of Type DSII circuit breakers.

3-2 Type DSLII (Limiter) Circuit Breaker

Description of the Type DSLII breaker with integral current limiters.

3-3 Basic Breaker Assembly

Details on the main components of the basic circuit breaker assembly.

3-4 Pole Units

Description of the pole unit assemblies in DSII circuit breakers.

3-4.1 Primary Moving Contact Assembly

Technical description of the primary moving contact assembly.

3-4.2 Primary Stationary Contact Assembly

Technical description of the primary stationary contact assembly.

3-5 Interphase Barriers

Function and importance of interphase barriers for safety.

3-6 DE-ION Arc Chutes (Interrupter Assemblies)

Details on the DE-ION arc chute assembly and its function.

3-7 Electronic Tripping System

Overview of the circuit breaker's electronic tripping system.

3-7.1 Electronic Trip Unit

Detailed explanation of the electronic trip unit's features and functions.

3-7.2 Sensors

Description of the current sensors within the tripping system.

3-7.3 Trip Actuator

Explanation of the trip actuator's role in the tripping system.

3-8 Operating Mechanism

Description of the spring-charged stored energy operating mechanism.

3-8.1 Manually Operated Circuit Breaker

Details on the manually operated circuit breaker mechanism.

3-8.2 Power Operated Circuit Breaker

Details on the power operated circuit breaker mechanism.

3-9 Movable Primary and Secondary Contacts

Description of movable primary and secondary disconnecting contacts.

3-10 Standard and Optional Devices

Overview of standard and optional devices available for circuit breakers.

3-10.1 Motor Cut-Off Switch (LS)

Function of the Motor Cut-Off Switch (LS).

3-10.2 Spring Release Device (SRD)

Operation of the Spring Release Device (SRD).

3-10.3 Anti-Pump Relay (Y)

Functionality of the Anti-Pump Relay (Y).

3-10.4 Shunt Trip Attachment (STA)

Operation of the Shunt Trip Attachment (STA).

3-10.5 Latch Check Switch

Function of the Latch Check Switch.

3-10.6 Auxiliary Switch

Specifications and types of Auxiliary Switches.

3-10.7 Undervoltage Trip Attachment (UVTA)

Operation of the Undervoltage Trip Attachment (UVTA).

3-10.8 Overcurrent Trip Switch

Function of the Overcurrent Trip Switch.

3-11 Miscellaneous Details

Details on various miscellaneous components and features.

3-11.1 Interference Interlock

Functionality and purpose of the interference interlock.

3-11.2 Ground Contact

Purpose and function of the ground contact.

3-11.3 Close Bar Guard

Description and function of the close bar guard.

3-11.4 Operation Counter

Details on the breaker operation counter.

Section 4: Basic Operating Instructions

4-1 Manual Circuit Breaker Operation

Step-by-step instructions for manual operation of circuit breakers.

4-1.1 Spring Charge Mechanism for Manually Operated Breakers

Details on the spring charging mechanism for manual operation.

4-2 Power Circuit Breaker Operation

Overview of the operation for power operated circuit breakers.

4-2.1 Spring Charge Mechanism for Power Operated Breakers

Details on the spring charging mechanism for power operation.

4-2.2 Power Operation

Explains the electrical power operation sequence for circuit breakers.

4-3 Closing Mechanism

Description of the breaker's closing mechanism principles.

4-4 Opening (Tripping) Mechanism

Explanation of the breaker's opening and tripping mechanisms.

4-5 Mechanical Interlocking System Description

Detailed description of the mechanical interlocking system.

4-5.1 Remove Position

Interlocking conditions in the REMOVE position.

4-5.2 Disconnect Position

Interlocking conditions in the DISCONNECT position.

4-5.3 Test Position

Interlocking conditions in the TEST position.

4-5.4 Connect Position

Interlocking conditions in the CONNECT position.

4-5.5 Mechanical Interlocking System Operation

How the mechanical interlocking system operates.

4-5.6 Spring Discharge Interlock

Function of the spring discharge interlock.

4-5.7 Connected Breaker Manual Close Interlock

Manual close interlock for connected breakers.

4-5.8 Electric Lockout Equipped Breaker

Electric lockout feature for preventing unauthorized closing.

4-5.9 Closed Breaker Interlock

Interlock preventing closing when breaker is already closed.

4-5.10 Padlocking Provision

Mechanism for padlocking the breaker in a trip-free condition.

4-6 DSLII Circuit Breaker and Fuse Truck

Information on DSLII circuit breakers and associated fuse trucks.

4-6.1 DSLII Current Limiters

Specifications and application of DSLII current limiters.

4-6.2 Blown Limiter Indicator

Function of the blown limiter indicator.

4-6.3 Fuse Truck

Description of the DSII fuse truck.

4-6.4 Fuse Truck Installation and Use

Guidelines for installing and using DSII fuse trucks.

4-6.5 Fuse Replacement

Procedure for replacing fuses in DSII fuse trucks.

4-6.6 Blown Fuse Indicator

Function of the blown fuse indicator on fuse trucks.

Section 5: Inspection and Maintenance

5-1 General

General guidelines for inspection and maintenance of circuit breakers.

5-2 General Cleaning Recommendations

Recommended procedures for cleaning circuit breaker components.

5-3 When to Inspect

Guidance on the recommended timing and frequency for inspections.

5-4 What to Inspect

Checklist of components and areas to inspect on circuit breakers.

5-4.1 DSII-308 Through DSII-620 Inspection

Specific inspection points for DSII-308 to DSII-620 models.

5-4.2 DSII-632 and DSII-840/850 Inspection

Specific inspection points for DSII-632, DSII-840/850 models.

5-4.3 DSII-308 Contact Replacement

Procedure for replacing stationary contacts on DSII-308 breakers.

5-4.4 DSII-516 Through DSII-840/850 Contact Replacement

Procedure for replacing contacts on DSII-516 to DSII-840/850 models.

5-4.5 Arc Chutes

Inspection and potential replacement of arc chutes.

5-4.6 Power Operated Mechanism

Inspection of the power operated mechanism components.

5-5 Factory Adjustments

Overview of factory set adjustments and when they apply.

5-5.1 Trip Latch Overlap Adjustment

Procedure for adjusting the trip latch overlap.

5-5.2 Breaker Open Position Stop Adjustment (DSII-632 Only)

Adjustment procedure for open position stop on DSII-632.

5-5.3 Moving Contact Adjustment

Procedure for adjusting the moving contact engagement.

5-5.4 Levering Mechanism Adjustment

Procedure for adjusting the levering mechanism.

5-6 Lubrication

General guidelines and requirements for circuit breaker lubrication.

5-6.1 Lubrication Frequency

Recommended intervals for circuit breaker lubrication.

5-6.2 Lubricant Location

Identification of lubrication points on the breaker mechanism.

Section 6: Renewal Parts

6-1 General

Information on obtaining renewal parts and ordering procedures.

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