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Eaton Cutler-Hammer DS-632 User Manual

Eaton Cutler-Hammer DS-632
93 pages
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Instructions
for
Low-Voltage
Power
Circuit
Breakers
Types
DS
and
DSL
READ
AND
UNDERSTAND THESE INSTRUCTIONS
BEFORE ATTEMPTING
ANY
ASSEMBLY, OPERATION, OR
MAINTENANCE OF THE SWITCH
Cutler-Hammer
Distribution
and
Control
Business
Unit
Electrical
Components
Division
Pittsburgh,
PA
15220
1.8.
33-790-11
Effective
October,
1998Supersedes1.8.
33-790-1H
dated
September,
1996
Courtesy of NationalSwitchgear.com

Table of Contents

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Eaton Cutler-Hammer DS-632 Specifications

General IconGeneral
Voltage Rating600V AC
Poles3
Interrupting Rating18kA at 600V AC
StandardUL, CSA
Trip CurveThermal-Magnetic
StandardsUL, CSA
TypeMolded Case Circuit Breaker (MCCB)

Summary

PURPOSE

SAFETY

Introduction to DS and DSL Circuit Breakers

General Description of DS and DSL Breakers

Details on DS and DSL breakers, their construction, and major components.

Special Circuit Breakers: DS-206S and DS-416S

Discusses specific differences and improvements in DS-206S and DS-416S models.

Safety Features and Practices

Safety Features

Details built-in interlocks and safety features designed to prevent hazards.

Recommended Safety Practices

Lists critical practices for safe operation, maintenance, and handling of circuit breakers.

Receiving, Handling, and Storing Circuit Breakers

Receiving and Handling

Procedures for receiving and handling breakers to prevent damage.

Storing Circuit Breakers

Guidelines for proper storage conditions to protect insulation.

Weights of Breakers and Fuse Trucks

Provides approximate weights for various breaker types and fuse trucks.

Breaker Removal and Preliminary Examination

First Removal of Breaker from Compartment

Describes the need to withdraw the breaker for examination and operation.

Setting the Rails in Front of the Compartment

Instructions on preparing the compartment rails for breaker withdrawal.

Removing Shipping Brace

Detailed steps for removing shipping braces before initial breaker withdrawal.

Lifting the Breaker Safely

Procedures for lifting the breaker using appropriate adapters to prevent damage.

Preliminary Examination of Circuit Breaker

Guide to inspecting the breaker's major components before operation.

General Preliminary Examination

Overview of the breaker's main components and their functions.

Closing Facilities

Details on manual and power-operated breaker closing mechanisms.

Tripping Facilities

Information on manual and electrical methods for tripping the circuit breaker.

Levering Device

Explanation of the levering device and breaker positions.

Basic Operating Instructions

General Operating Overview

Covers trial mechanical operation and external examination of the breaker.

Levering Device Operation

Detailed instructions for using the levering device to move the breaker.

Charging the Closing Springs

Procedures for manually charging the breaker's closing springs.

Closing and Opening the Breaker

Steps for closing and opening the breaker using its controls.

Breaker Positioning and Final Checks

Covers placing breaker in test/connect/remove positions, final inspection.

Amptector Trip Settings

Details on setting the Amptector trip unit for overload characteristics.

Place the Breaker in Service

Final steps to place the breaker into operational service.

Description and Explanation of Operation

General Description

Overview of the breaker's operational principles.

The Operating Mechanism and How It Works

Explains the spring-charged stored energy operating mechanism.

Power-Operated Mechanism

Details the motor-driven spring charging and closing system.

Explanation of Spring-Charging Mechanism for Power-Operated Breakers

Illustrates the parts and operation of the power-operated spring charging.

Manual-Operated Mechanisms

Describes the manual spring charging and closing mechanism.

Explanation of Spring-Charging Mechanism for Manually-Operated Breakers

Details the manual spring charging mechanism components and operation.

Breaker Mechanisms and Interlocks

Circuit Breaker Closing Mechanism

Explains the mechanically trip-free closing mechanism and operational states.

Circuit Breaker Tripping or Opening Mechanism

Describes how the trip shaft rotation opens the breaker via various devices.

Miscellaneous Details

Covers interference interlocks, ground contact, motor cut-off switch, and seismic positioner.

Mechanical Interlocking Description and Operation

Details on interlocking systems ensuring safe operation in different breaker positions.

Detailed Explanation of Mechanical Interlock System

In-depth explanation of the mechanical interlock system relating to breaker positions.

Spring Discharge Interlock

Explains the interlock that operates as the breaker moves out beyond TEST position.

Connected Breaker Manual Close Interlock

Describes the interlock preventing manual closing of a breaker in the CONNECT position.

Breaker Equipped for Electric Lockout

Details the electric lockout feature preventing closing of unenergized circuits.

Closed Breaker Interlock

Explains how the spring release latch is prevented when the breaker is already closed.

Padlocking Provision

Details the padlock mechanism for securing the breaker in a trip-free condition.

Circuit Breaker Pole Units

General Pole Unit Description

Describes the construction of pole units for DS breakers.

Moving Contact Sub-assemblies

Details the components of the moving contact assemblies for all ratings.

Stationary Contact Sub-assemblies

Details the stationary contacts, their pressure, and blow-on action.

Arc Chute System

General Arc Chute Description

Explains the function and design of arc chutes in extinguishing arcs.

Circuit Breaker Automatic Tripping System

General Tripping System Overview

Overview of sensors, Amptector trip units, and actuators for automatic tripping.

The Amptector II-A Trip Unit

Details on the Amptector II-A solid-state trip unit and its settings.

The Amptector I-A Trip Unit

Information on the Amptector I-A trip unit, including optional ground fault protection.

Ground Fault Protection

Details on setting up ground fault protection for the Amptector I-A trip unit.

Making Current Release (Discriminator)

Explains the discriminator circuit for fault current detection.

Servicing of Amptector Trip Unit

Guidelines for servicing the Amptector trip unit, emphasizing caution against tampering.

Actuator and Sensors

Describes the actuator that produces tripping force and the sensors detecting current.

Tripping System Accessories

Optional Accessories

Lists optional accessories providing additional protection and signaling functions.

Undervoltage Trip Attachment

Details the undervoltage trip device and its operation.

Overcurrent Trip Switch

Describes the overcurrent trip switch for signaling breaker trips.

High Load Switch

Explains the high load switch for advance overload condition notice.

Latch Check Switch

Details the latch check switch ensuring proper breaker reset before closing.

Auxiliary Switches

Describes auxiliary switches for signaling breaker status.

Amptector Trip Unit Test Kit

Instructions for using the test kit to check Amptector trip unit operation and calibration.

DSL Circuit Breakers and Fuse Trucks

General DSL Breaker Information

General overview of DSL breakers, current limiters, and fuse trucks.

DSL Current Limiters

Information on DSL current limiter ratings and applications for extended interrupting ratings.

Blown Limiter Indicator

Visual indication for blown current limiters and breaker tripping function.

Fuse Trucks

Details on DS-3200 and DS-4000 fuse trucks for mounting Class L fuses.

Installing Fuse Trucks

Procedures for installing fuse trucks in series with circuit breakers.

Replacing Fuses

Instructions for replacing Class L current limiting fuses in fuse trucks.

Blown Fuse Indicator

Description of the blown fuse indicator and its operation on fuse trucks.

Fixed Breakers and Dummy Elements

Fixed Breakers Overview

Describes fixed breaker features like padlock capability and key interlocks.

Drawout Dummy Elements Overview

Explains the function of dummy elements and their key interlocking.

Inspection and Maintenance

General Inspection and Maintenance

Guidelines for regular inspection, cleaning, and maintenance of circuit breakers.

When to Inspect Circuit Breakers

Recommendations for the frequency of breaker inspections.

What to Inspect on Circuit Breakers

Details on what to inspect, including contacts, barriers, and arc chutes.

Inspection of DS-206, DS-206S, DS-416, DS-416S and DS-420 Contacts

Specific inspection procedures for contacts in these breaker models.

Inspection of DS-632 and DS-840 Contacts

Specific inspection procedures for contacts in DS-632 and DS-840 models.

Replacement of Contacts

Procedures for replacing moving and stationary contacts.

Arc Chute Inspection

Guidelines for inspecting arc chutes for wear and damage.

General Inspection of Parts

Checking for missing parts, loose fasteners, and general wear.

Factory Adjustments

Covers factory-set adjustments for trip latch, open stop, contacts, and levering mechanism.

Lubrication Procedures

Specifies lubrication points, frequency, and types of lubricants for maintenance.

Renewal Parts Identification

General Renewal Parts Information

Guidance on ordering and identifying replacement parts.

Identifying Parts for DS-416S and DS-206S

Information on identifying parts specific to DS-416S and DS-206S models.

DS-416S Parts

Details on parts common to DS-416S and DS-420 breakers.

DS-206S Parts

Details on parts common to DS-206S and DS-206 breakers.

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