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Eaton Cutler-Hammer DS Series User Manual

Eaton Cutler-Hammer DS Series
93 pages
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Instructions
for
Low-Voltage
Power
Circuit
Breakers
Types
DS
and
DSL
READ
AND
UNDERSTAND THESE INSTRUCTIONS
BEFORE ATTEMPTING
ANY
ASSEMBLY, OPERATION, OR
MAINTENANCE OF THE SWITCH
Cutler-Hammer
Distribution
and
Control
Business
Unit
Electrical
Components
Division
Pittsburgh,
PA
15220
1.8.
33-790-11
Effective
October,
1998Supersedes1.8.
33-790-1H
dated
September,
1996
Courtesy of NationalSwitchgear.com

Table of Contents

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Eaton Cutler-Hammer DS Series Specifications

General IconGeneral
SeriesDS
Number of Poles1, 2, 3
Trip TypeThermal-Magnetic
Frame SizeDS
Amperage15A to 250A
Voltage240/480/600 VAC, 250 VDC
StandardsUL, CSA

Summary

PURPOSE

SAFETY

Introduction

General Description

Describes the Type DS and DSL low voltage AC power circuit breakers.

Basic Breaker Assembly

Details the components of the basic breaker assembly.

Arc Chutes

Explains the construction of arc chutes used in the breakers.

Optional Components

Lists optional components available for the breakers.

Accessories

Mentions levering crank and Amptector Test Kit.

Special Circuit Breakers: DS-206S and DS-416S

Safety Features

Provisions for Padlocking-Breakers

Describes padlocking features to secure the breaker.

CONNECT position mechanical interlocking

Explains interlocking in the CONNECT position.

REMOVE position mechanical interlock system

Details interlock system in the REMOVE position.

Integral fuses on Types DSL-206 and DSL-416 breakers

Describes fuse accessibility for DSL breakers.

Recommended Safety Practices

Section 1 - Receiving, Handling and Storing

Receiving and Handling

Covers procedures for receiving and handling circuit breakers.

Storing

Provides instructions for storing the equipment before installation.

Weights: Circuit Breakers and Fuse Trucks

Lists approximate weights of breakers and fuse trucks.

Section 2 - First Removal of Breaker from Compartment

General

Introduces the process of examining and removing the breaker.

Setting the Rails in Front of the Compartment

Describes how to set up the rails for breaker removal.

Removing Shipping Brace

Details the procedure for removing shipping braces.

Lifting the Breaker

Section 3 - Preliminary Examination of Circuit Breaker

General

Outlines the steps for preliminary examination of the breaker.

Independent Manual and Power-Operated Breakers

Discusses differences between manual and power-operated breaker types.

Levering Device

Explains the levering device and its four positions.

Section 4 - Basic Operating Instructions

General

Prepares for trial mechanical operation of the breaker.

Levering Device

Details levering device operation for breaker removal.

Charge the Closing Springs

Explains how to charge the closing springs manually.

Close the Breaker

Open the Breaker

Place the Breaker in the Test Position

Place the Breaker in the Connect Position

Remove the Breaker for Final Inspection

Final Inspection

Amptector Trip Settings

Place the Breaker in Service

Section 5 - Description and Explanation of Operation

General

Introduces the general description and explanation of breaker operation.

The Operating Mechanism and How it Works

Describes the spring charged stored energy operating mechanism.

Power-Operated Mechanism

Spring-Charging Mechanism for Power-Operated Breakers

Power Operation

Manual-Operated Mechanisms

Spring-Charging Mechanism for Manually-Operated Breakers

Circuit Breaker Closing Mechanism

Circuit Breaker Tripping or Opening Mechanism

Mechanical Interlocking, Description and Explanation of Operation

Miscellaneous Details

The REMOVE Position

The DISCONNECT Position

The TEST Position

The CONNECT Position

Detailed Explanation of Mechanical Interlock System

Spring Discharge Interlock

Connected Breaker Manual Close Interlock

Breaker Equipped for Electric Lockout

Closed Breaker Interlock

Padlocking Provision

Section 6 - Circuit Breaker Pole Units, Description and Operation

General

Introduces the description and operation of circuit breaker pole units.

Moving Contact Sub-assemblies

Describes the components of moving contact sub-assemblies.

Stationary Contact Sub-assemblies

Section 7 - Arc Chute

General

Provides a close-up view of a breaker with arc chutes.

Section 8 - Circuit Breaker Automatic Tripping System

General

Introduces the tripping system components and operation.

The Amptector II-A Trip Unit

Details the features and settings of the Amptector II-A trip unit.

The Amptector I-A Trip Unit

Ground Fault Protection

Making Current Release (Discriminator)

Servicing of Amptector Trip Unit

Actuator

Sensors

Optional Accessories

Undervoltage Trip Attachment

Overcurrent Trip Switch

High Load Switch

Latch Check Switch

Auxiliary Switches

Amptector Trip Unit Test Kit

Section 9 - DSL Circuit Breakers and Fuse Trucks

General

Introduces DSL circuit breakers and fuse trucks.

DSL Current Limiters

Explains the purpose and ratings of DSL current limiters.

Blown Limiter Indicator

Describes the visual indication of blown current limiters.

Fuse Trucks

Installing Fuse Trucks

Replacing Fuses

Blown Fuse Indicator

Section 10 - Fixed Breakers

General

Describes differences between fixed and drawout breakers.

Section 11 - Drawout Dummy Elements

General

Defines drawout dummy elements and their function.

Section 12 - Inspection and Maintenance

General

Emphasizes the importance of regular inspection and maintenance.

When to Inspect

Recommends the frequency for inspections.

What to Inspect

Details specific items to inspect on the breaker.

DS-206, DS-206S, DS-416, DS-416S and DS-420

Specific inspection points for these breaker models.

DS-632 and DS-840

Specific inspection points for DS-632 and DS-840 models.

Replacement of Contacts

Provides instructions for replacing breaker contacts.

Arc Chutes

Describes arc chute wear and when replacement is needed.

General Inspection

General visual inspection checklist for overall condition.

Power Operated Mechanisms

Inspects critical parts of power-operated mechanisms.

Factory Adjustments

Details factory adjustments required for major overhauls.

Trip Latch Overlap

Describes adjustment procedure for trip latch overlap.

Breaker Open Position Stop (DS-632 Only)

Details adjustment for the open position stop on DS-632.

Moving Contact Adjustment

Explains how to adjust moving contacts for proper engagement.

Levering Mechanism

Discusses reassembly and alignment of the levering mechanism.

Lubrication

Provides guidance on lubrication points and frequency.

Section 13 - Renewal Parts

General

Explains how to identify and order renewal parts.

Identifying Parts for DS-416S and DS-206S

Details parts identification for specific DS-416S and DS-206S models.

DS-416S Parts

Identifies specific parts for the DS-416S model.

DS-206S Parts

Identifies specific parts for the DS-206S model.

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