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Eaton MMX34AA012F0-0 User Manual

Eaton MMX34AA012F0-0
204 pages
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M-Max™ Series Adjustable Frequency Drive
User Manual
Effective October 2013
Supersedes February 2013

Table of Contents

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Eaton MMX34AA012F0-0 Specifications

General IconGeneral
Input Voltage380-480V
Output Voltage0-480V
Horsepower10 HP
Phase3-phase
Output Power7.5 kW
Frequency50/60 Hz
Protection ClassIP20
Cooling MethodFan cooled
Ambient Temperature-10 to 50°C
AltitudeUp to 1000 m without derating
Storage Temperature-40 to 60 °C
Relative Humidity5-95% non-condensing

Summary

Safety

Dangerous Electrical Voltage!

Warning about hazardous voltage and necessary precautions before installation and operation.

Before Commencing the Installation

Safety measures to disconnect power, prevent restarts, verify isolation, and handle electrostatic discharge.

About this Manual

Input Supply Voltages

Details standardized input voltages, frequency ranges, and voltage tolerance bands for M-Max frequency inverters.

M-Max Series Overview

Nameplate Rating Data

Technical Data and Specifications

General Rated Operational Data

Provides general operational data including standards, certifications, climatic proofing, ambient temperature, and mounting position.

Power Connection Voltages

Description of the M-Max

Block Diagram, Elements of M-Max Frequency Inverters

Selection Criteria

Proper Use

Maintenance and Inspection

Engineering

Electrical Power Network

Input Connection and Configuration

Details how M-Max inverters connect to AC power networks, including considerations for TN/TT networks and IT networks.

Input Voltage and Frequency

Explains standardized input voltages, frequency ranges, and voltage tolerance bands for M-Max frequency inverters.

Safety and Switching

Fuses and Cable Cross-Sections

Discusses the selection of fuses and cable cross-sections based on rated input current and voltage drop considerations.

Residual-Current Device (RCD)

Explains the function of RCDs for person and animal protection and specifies the need for AC/DC sensitive RCD type B.

EMC Measures

Motor and Application

Bypass Operation

Installation

Introduction

Introduces the chapter on installation and electrical connections for the M-Max series frequency inverters.

Installation Instructions

Provides general installation instructions for M-Max series frequency inverters under IP20 protection type, and mentions optional accessories for NEMA 1 (IP21).

Mounting Position

Specifies the allowed mounting positions for M-Max devices, including tilt limits and disallowed orientations.

Cooling Measures

Fixing

EMC Installation

EMC Measures in the Control Panel

Provides recommendations for EMC-compliant installation within a control panel, focusing on grounding and surface connections.

Screen Earth Kit

Explains the importance of cable shields, their connection, and the types of braiding suitable for EMC-compatible connections.

EMC-Compliant Setup (Example: M-Max)

Electrical Installation

Connection to Power Section

Three-Phase Input Connection

Shows the general connection diagram for three-phase input power to the frequency inverter.

Terminal Designations in the Power Section

Lists and describes the terminal designations for supply voltage, AC motor connection, protective ground, and brake resistance.

Ground Connection

Illustrates the proper grounding connection procedure using cable clamp plates and ensuring a large surface area contact.

Connection in Power Section

Arrangement and Connection of the Power Terminals

Arrangement and Size of the Connection Terminals, continued

Connection on Control Section

Position of Control Signal Terminals

Shows the location and arrangement of control signal terminals on the M-Max frequency inverter.

Control Signal Terminals Arrangement and Connections

ESD Measures

Warns about electrostatic discharge and instructs to ground oneself before touching control signal terminals or the controller PCB.

Control Signal Terminal Functions

Analog Inputs

Analog Outputs

Digital Inputs

Digital Outputs (Transistor)

Digital Outputs (Relays)

Serial Interface A-B

Connection Terminals of the Serial Interface and Microswitch S4 (Bus Terminating Resistor)

Shows the connection terminals for the serial interface and the location of microswitch S4 for bus termination.

Two-Wire RS485 Connection (Slave = M-Max Frequency Inverter)

Details the two-wire RS485 connection for Modbus RTU communication, including bus termination requirements.

Block Diagrams

Insulation Testing

Operation

Commissioning Checklist

Provides a checklist to ensure all installation and wiring steps are completed correctly before placing the frequency converter into operation.

Operational Hazard Warnings

Commissioning with Control Signal Terminals (Factory Setting)

Operational Data Indicator (Operational)

Start-Stop Command with Maximum Setpoint Value Voltage, Acceleration Ramp 3s

Error and Warning Messages

Error Messages

Describes how faults are indicated on the display, their causes, and how the inverter automatically stops.

Acknowledge Fault Message (Reset)

Explains how to acknowledge and reset error messages using the OK button or digital input DI5, and the implications for automatic restart.

List of Fault Messages (F) and Warning Messages (AL)

List of Fault Messages (F) and Warning Messages (AL), continued

Acknowledge Fault (Reset)

Parameters

Control Unit

Introduces the M-Max's integrated control unit, detailing keypad elements, LCD display, function keys, and interface.

View of the Keypad with LCD Display, Function Keys and Interface (LCD = Liquid Crystal Display)

Provides a visual guide to the control unit's keypad layout, LCD display, function keys, and their respective operations.

Display Unit

Operational Data Indicator (Operational)

Explains how to select and view operational data indicators, showing the display format and units.

Setting Parameters

Setting Parameters, continued

Parameter Menu (PAR)

Parameter Menu (P1.1 = 1, Quick Configuration)

Explains how to access parameters via the Quickstart Wizard (P1.1=1) or directly (P1.1=0), detailing the navigation process.

Schematic Representation of Parameter Access

Provides visual flowcharts illustrating guided access (A) and free access (B) to parameters using the Quickstart Wizard and arrow buttons.

Quickstart Wizard

Quick Start Parameter Guide

Predefined Application Parameters from Parameter P1.2

Presents a table of preset application parameters for different drive types (Basic, Pump, Fan, High Load) linked to parameter P1.2.

Parameter Selection (P1)

Analog Input (P2)

Digital Inputs (P3)

Digital Inputs for Source and Sink Type

Explains and illustrates the source and sink types for digital inputs, emphasizing failsafe actuation.

Digital Inputs, continued

Digital Outputs (P5)

Digital Outputs, continued

Motor Heat Protection (P8.6–P8.9)

Protective Functions, continued

PID Controller (P9)

PID Controller

Introduces the PID controller functionality, its activation via P9.1, and its role in motor speed control.

PID Controller, continued

Activating/Deactivating PID Controller

PID-System Deviation (OD)

Defines PID system deviation (e) and how the digital output OD is activated based on exceeding a control deviation limit.

Feedback Value Check Signal (FBV)

Explains the conditions under which the FBV signal is issued and its use in direct "two-stage control" applications.

PID Controller, Actual Value Message FBV

Fixed Frequency Setpoint Value (P10)

Fixed Frequency

Explains fixed frequencies and their priority over reference values, with details on binary coding and digital input activation.

Fixed Frequency Setpoint Value, continued

Sequence Control

Fixed Frequency Setpoint Value

V/Hz-Characteristic Curve (P11)

V/Hz-Characteristic Curve

Explains V/Hz characteristic curves and their importance for motor control, detailing different control procedures selectable via P11.8.

V/Hz-Characteristic Curve, continued

Braking (P12)

DC Braking

Describes DC braking functionality, how it works, its limitations, and potential motor heating issues.

Braking, continued

DC braking, start frequency

Explains how the DC braking function is activated based on start frequency and deceleration ramp settings.

DC braking, braking time at STOP

Details the DC braking time configuration after a stop command, considering stop function settings and output frequency.

Regenerative Braking

Regenerative Braking with External Braking Resistor

Explains regenerative braking, DC link voltage increase, and the role of the brake chopper and external resistor for higher braking torque.

Mechanical Brake (Actuation)

Braking, continued

Covers the implementation of mechanical brake actuation via digital outputs and relay contacts, with parameter references.

Mechanical Brake

Illustrates the mechanical brake's function in relation to frequency, start/stop signals, and digital outputs.

Logic Function (P13)

Logic Linking of A and B

Explains how to link parameters P13.1 (A) and P13.2 (B) logically, with the result assigned to digital outputs DO, RO1, and RO2.

Logic Function

Logic Function, continued

Second Parameter Set (P14)

Second Parameter Set

Details parameters for the second motor set (P14), including motor data, drive control, V/f curve, and protection functions.

Second Parameter Set, continued

Example 1

Example 2

System Parameter

System Parameter, continued

Operational Data Indicator (MON)

Operational Data Indicator

Explains how to select and view operational data indicators, showing the display format and units.

Setpoint Input (REF)

Setpoint Input (REF)

Details how to set the frequency setpoint value using the operating unit's keypad, including navigation and value storage.

Serial Interface (Modbus RTU)

General Information About Modbus

Provides an overview of Modbus as a centrally polled bus system for data transfer between master and slave devices.

Communications in a Modbus Network

Illustrates a typical Modbus network arrangement with a host computer and multiple M-Max frequency inverters as slaves.

Modbus Network with M-Max

Shows a typical Modbus network setup, emphasizing the master-slave communication and the need for bus termination resistors.

Serial Interface A-B

Describes the electrical connection for the serial interface A-B using a shielded RS485 twisted-pair cable.

Modbus Parameters

Modbus Parameters in the M-Max

Lists Modbus parameters within the M-Max series, including access rights and fieldbus access information.

Drives Control

Refers to parameter group P6 for defining operating conditions, including control place and setpoint source selections.

For Modbus to function at least the following parameters must be set:

Operating Mode Modbus RTU

Data Exchange Between Master and Slave

Modbus Process Data

Output Process Data

Explanation of Function Code

Special Technical Data

Device Series MMX11

Device Series MMX12

Device Series MMX32

Device Series MMX34

Device Series MMX35

PC Interface Card

Mounting Frame for Fieldbus Connection

MMX-NET-XB

PROFIBUS DP Fieldbus Interface Card

Cables, Fuses and Disconnect Devices

Specified Fuses and Disconnect Devices

System Parameters in the Quick Start

System Parameters in the Quick Start, continued

All Parameters

Analog Input

Details parameters for analog inputs AI1 and AI2, including signal range, custom limits, and filter time constants.

Digital Input

Digital Input, continued

Analog Output

Details parameters for analog outputs AO, including signal type, minimum value, gain, and filter time.

Digital Output

Digital Output, continued

Drives Control

Covers parameters for drive control, including remote control source, speed reference, frequency limits, acceleration/deceleration times, and start/stop functions.

Drives Control

Drives Control, continued

V/Hz-Characteristic Curve

Braking

Parameter Values Currently Being Measured

Motor

Protective Functions

System Parameters

Door Panel Keypad Adapter System—Mounting Instructions

Mounting Procedure

Door Keypad Mounting Instructions, continued

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