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Eaton Power Xpert Release PXR 20 User Manual

Eaton Power Xpert Release PXR 20
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Power Xpert® Release trip unit for Magnum PXR circuit breakers
PXR 20/25 user manual
MN013015EN
PXR 20 PXR 25

Table of Contents

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Eaton Power Xpert Release PXR 20 Specifications

General IconGeneral
BrandEaton
ModelPower Xpert Release PXR 20
CategoryPower distribution unit
LanguageEnglish

Summary

Disclaimer of Warranties and Limitation of Liability

5. Power Xpert Protection Manager Software

5.1 Setpoint configuration

Covers viewing and editing protection settings using PXPM software.

5.2 Device settings

Describes changing passwords, date/time, and resetting trip unit values.

5.3 Test mode

Explains testing capabilities via secondary injection system.

5.4 Breaker information

Details how to find breaker and trip unit identification information.

5.5 Real time data

Explains viewing sensed information like currents, voltages, and power.

5.6 Event summaries

Describes viewing logged events and their categorization.

5.7 Reports

Covers creating PDF reports with breaker information and operating conditions.

5.8 Application settings

Discusses software language, version, and contact info.

5.9 PXPM feature licenses

Mentions requesting value-added feature licenses for PXPM.

1. The Power Xpert Release Trip Unit

1.1 System overview

Overview of PXR trip unit features, flexibility, and applications.

1.2 Catalog numbering and styles

Lists catalog numbers and styles of PXR trip units covered by the manual.

1.3 Primary protection features

Details core protection functions and settings for PXR 20/25.

1.4 Enhanced protection features

Describes additional protection features available for the PXR 25.

1.5 Current, voltage, frequency, power and energy data

Explains real-time metering capabilities of PXR 20/25.

2. Trip Unit Description

2.1 Status indicator

Describes the function and meaning of the STATUS indicator on the trip unit.

2.2 Display and menu navigation buttons

Details the trip unit's display screen and buttons for navigation and configuration.

2.3 Cause-of-Trip indicators

Explains the LED indicators that show the cause of a trip event.

2.4 PXR 20 – Configure using rotary switches

Explains how to configure PXR 20 settings using rotary switches.

2.5 PXR 25 - Configure using the display

Details configuring PXR 25 settings via the display and menu system.

2.6 Maintenance mode switch

Describes the switch for enabling Arc Flash Reduction Maintenance System (ARMS).

2.7 Reset button

Explains the function of the RESET button on the trip unit.

2.8 Tamper proof cover

Discusses the clear plastic cover for security and tamper resistance.

2.9 Test and configuration port

Details the USB port for configuration and monitoring using PXPM.

2.10 Battery

Information about the battery that supports the RTC and CoT indicators.

2.11 Breaker continuous current rating

Indicates where to find the breaker's continuous current rating label.

2.12 Real-time clock

Explains the trip unit's real-time clock for event timestamping.

2.13 Operating temperature

Specifies operating and storage temperature ranges for the trip unit.

2.14 Trip unit, frame, and voltage modules within the trip unit

Describes the three main components of the PXR system.

2.15 End user license agreement

Refers to the EULA document governing the use of PXR trip units.

3. Protection Functions

3.1 Password security

Details password levels and security measures for settings access.

3.2 Overload/long delay settings

Explains settings for overload protection, including pickup and time delays.

3.2.1 Long delay thermal memory

Describes the LTM function for protecting against repeated overload conditions.

3.3 Short circuit settings

Covers settings for short delay pickup and time, including I2t response.

3.4 Instantaneous protection setting

Explains the instantaneous protection setting and its indicator.

3.5 High instantaneous (withstand) trip

Discusses a factory-set function for tripping above withstand rating.

3.6 Ground fault settings

Details ground fault detection methods and settings.

3.6.1 Residual current method

Explains the default residual sensing method for ground fault protection.

3.6.2 Source ground and zero sequence method

Describes alternative sensing methods for ground faults.

3.6.3 Ground fault thermal memory

Explains ground fault thermal memory for intermittent arcs.

3.6.4 Ground fault zone selective interlocking

Discusses ZSI for ground fault protection.

3.6.5 Ground fault pre-alarm

Details the pre-alarm feature for ground fault currents.

3.7 Enhanced protection settings

Introduces additional protection features for PXR 25.

3.7.1 Over voltage

Monitors line-to-line voltages against pickup and delay settings.

3.7.2 Under voltage

Monitors line-to-line voltages below pickup and delay settings.

3.7.3 Voltage unbalance

Detects voltage differences between line-to-line phases.

3.7.4 Current unbalance

Detects current differences between phase currents.

3.7.5 Phase loss

Protects against complete loss of one or two phases.

3.7.6 Reverse power

Monitors and acts on reverse real power flow.

3.8 Maintenance mode

Explains the Arc Flash Reduction Maintenance System (ARMS) function.

3.8.1 Activation and indication of maintenance mode

Details how to activate and indicate when maintenance mode is active.

3.9 Zone selective interlocking (ZSI)

Explains ZSI for fast tripping and coordination with other breakers.

3.10 Making current release (MCR)

Describes the MCR function to prevent closing on a faulted circuit.

4. Complementary Features

4.1 Neutral sensors

Discusses adding external neutral sensors for 3-pole breakers.

4.2 Configurable relays

Explains how relays can be configured for various trip unit conditions.

4.3 Integrated Modbus RTU

Details the integrated Modbus RTU communication protocol.

4.4 Communications adapter modules (CAMs)

Covers CAMs for Ethernet or Profibus network integration.

4.5 Auxiliary control power

Explains the need for auxiliary power for full functionality.

4.6 Secondary wiring terminals for Magnum PXR

Provides details on secondary wiring terminals and their use.

6. Monitoring and Testing

6.1 Monitoring from a supervisory system

Discusses integrating PXR with supervisory systems via Modbus or relays.

6.2 Event recording and waveform capture

Explains automatic recording of events, alarms, and trips, including waveforms.

6.3 Health monitor

Details the algorithm monitoring circuit breaker health and providing insights.

6.4 Testing the circuit breaker and trip unit

Describes built-in test modes without a separate kit.

6.4.1 Secondary injection test

Explains performing functional tests using secondary injection.

6.5 Testing for ground fault trip units – primary injection

Covers performance testing of ground fault protection systems.

6.6 Testing within the switchgear

Discusses considerations for testing PXR within switchgear.

7. Maintaining the PXR Trip Unit

7.1 Troubleshooting

Provides a matrix for diagnosing and resolving common trip unit issues.

7.2 Replacing the trip unit

Step-by-step guide for replacing the PXR trip unit in the field.

7.3 Replacing the battery

Instructions for replacing the trip unit's battery.

7.4 Changing the breaker rating

Explains how to modify the breaker's rated current using PXPM software.

8. Documentation Cross Reference

9. Modbus Register Map

9.1 Modbus configuration

Covers setting Modbus network parameters like address and baud rate.

9.1.1 Network parameters

Details Modbus connection parameters configurable from the LCD or PXPM.

9.1.2 Exception codes

Lists Modbus exception codes and their meanings.

9.1.3 Modbus data configuration

Details registers for configuring Modbus data response.

9.1.4 Diagnostics

Mentions Modbus diagnostics for port communication monitoring.

9.2 Real-time breaker status

Describes input status bits for breaker status and validity.

9.3 Real-time data registers

Explains real-time data registers for current, voltage, power, and other parameters.

9.5 Remote control commands

Details registers for sending commands to the trip unit for remote operation.

9.6 Date and time

Explains how to access and synchronize the trip unit's date and time.

9.7 Event registers

Describes registers for accessing historical event data.

10. Records and Forms

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