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ebm-papst A4E450-AN05-01 - User Manual

ebm-papst A4E450-AN05-01
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Operating instructions
A4E450-AN05-01
Translation of the original operating instructions
ebm-papst Mulfingen GmbH & Co. KG
Bachmühle 2
D-74673 Mulfingen
Phone +49 (0) 7938 81-0
Fax +49 (0) 7938 81-110
info1@de.ebmpapst.com
www.ebmpapst.com
CONTENTS
1. SAFETY REGULATIONS AND INFORMATION
11. SAFETY REGULATIONS AND INFORMATION
Read these operating instructions carefully before starting work on the
device. Observe the following warnings to prevent malfunctions or
danger to persons.
These operating instructions are to be regarded as part of the device.
The device is only to be sold or passed on together with the operating
instructions.
These operating instructions may be duplicated and distributed to inform
about potential dangers and their prevention.
1.1 Hazard levels for warnings
11.1 Hazard levels for warnings
These operating instructions use the following hazard levels to indicate
potentially hazardous situations and important safety regulations:
DANGER
Indicates an imminently hazardous situation which will result in
death or serious injury if the specified actions are not taken.
Compliance with the instructions is imperative.
WARNING
Indicates a potentially hazardous situation which can result in
death or serious injury if the specified actions are not taken.
Exercise extreme caution while working.
CAUTION
Indicates a potentially hazardous situation which can result in
minor or moderate injury or damage to property if the specified
actions are not taken.
NOTE
A potentially harmful situation can occur and, if not avoided, can
lead to property damage.
1.2 Staff qualifications
11.2 Staff qualifications
The device may only be transported, unpacked, installed, operated,
maintained and otherwise used by suitably qualified, trained and
authorized technical staff.
Only authorized specialists are permitted to install the device, to carry
out a test run and to perform work on the electrical installation.
1.3 Basic safety rules
11.3 Basic safety rules
The safety hazards associated with the device must be assessed again
following installation in the final product.
The locally applicable industrial safety regulations are always to be
observed when working on the device.
Keep the workplace clean and tidy. Untidiness in the work area
increases the risk of accidents.
Note the following when working on the device:
; Do not perform any modifications, additions or conversions on the
device without the approval of ebm-papst.
1.4 Voltage
11.4 Voltage
; Check the device's electrical equipment at regular intervals; see
Chapter 5.2 Safety inspection.
; Replace loose connections and defective cables immediately.
DANGER
Electrically charged device
Risk of electric shock
When working on an electrically charged device, stand on a
rubber mat.
21.5 Safety and protective features
21.6 Electromagnetic radiation
21.7 Mechanical movement
21.8 Emissions
21.9 Hot surface
21.10 Transport
21.11 Storage
32. INTENDED USE
43. TECHNICAL DATA
43.1 Product drawing
53.2 Nominal data
53.3 Data according to Commission Regulation (EU) 327/2011
53.4 Technical description
63.5 Mounting data
63.6 Transport and storage conditions
64. CONNECTION AND STARTUP
64.1 Mechanical connection
64.2 Electrical connection
74.3 Connection in terminal box
94.4 Connection diagram
104.5 Opening additional cable glands
104.6 Checking connections
104.7 Switching on the device
104.8 Switching off the device
105. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES
115.1 Cleaning
115.2 Safety inspection
115.3 Disposal
Item no. 10972-5-9970 · ENU · Change 210738 · Approved 2020-02-27 · Page 1 / 12
ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com
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Overview

This document outlines the operating instructions for the A4E450-AN05-01 device, a built-in component designed for conveying air.

Function Description

The A4E450-AN05-01 is a single-phase external rotor motor with an impeller, primarily intended for air conveyance within an ambient air pressure range of 800 mbar to 1050 mbar. Its design allows for operation within a specified ambient temperature range, ensuring optimal performance and service life. The device is equipped with a thermal overload protector (TOP) with basic insulation for motor protection and operates with a counterclockwise rotation when viewed toward the rotor. It is designed to be a built-in component, and its proper functioning relies on correct installation and adherence to safety regulations. The device is not intended for medical equipment with life-sustaining functions, conveying solids or abrasive particles, or operation in explosive atmospheres.

Important Technical Specifications

Motor: M4E094-FA Phase: 1~ Nominal Voltage / VAC: 230 Frequency / Hz: 50 Power Consumption / W: 450 Current Draw / A: 2.1 Speed (rpm) / min-1: 1300 Capacitor / µF: 8 Capacitor Voltage / VDB: 400 Max. Back Pressure / Pa: 120 Min. Ambient Temperature / °C: -40 Max. Ambient Temperature / °C: 60 Weight: 6 kg Size: 450 mm Rotor Surface: Painted black Terminal Box Material: PP plastic Blade Material: Press-fitted sheet steel blank, sprayed with PP plastic Number of Blades: 5 Airflow Direction: V Direction of Rotation: Counterclockwise, viewed toward rotor Degree of Protection: IP54 Insulation Class: "F" Moisture (F) / Environmental (H) Protection Class: H2 Motor Bearing: Ball bearing Touch Current (according to IEC 60990): <= 3.5 mA Electrical Hookup: Terminal box Motor Protection: Thermal overload protector (TOP) with basic insulation Protection Class: I (with customer connection of protective earth) Motor Capacitor according to EN 60252-1 in Safety Protection Class: S0 Overall Efficiency (nes / %): 31.5 (Actual), 31.4 (Req. 2015) Efficiency Category: Static Efficiency Grade N: 40.1 (Actual), 40 (Req. 2015) Specific Ratio: 1.00

Usage Features

The device is designed for conveying air and must be operated with all protective devices in place. It requires a stable power supply matching its nominal voltage and frequency. When connecting, it is crucial to ensure proper grounding and secure electrical connections. The cable routing should prevent water ingress into the terminal box, with recommendations for U-shaped loops or drip edges. The device is a built-in component and does not have a disconnecting switch; therefore, it must be connected to circuits that can be switched off with an all-pole disconnection switch. For variable frequency drive operation, sinusoidal filters are required to protect the motor from high-voltage transients and harmful bearing currents. The device's rotating parts are designed for a maximum of one million load cycles, and any special questions regarding cyclic speed loads should be directed to ebm-papst.

Maintenance Features

Regular maintenance is essential for ensuring a long service life. This includes checking the fan for proper operation and soiling, with the frequency of checks adapted to the degree of soiling. Cleaning should only be performed when the fan is not in motion, with the power supply interrupted and secured against renewed switch-on. Dry cleaning, such as using compressed air, is the preferred method. Aggressive cleaning agents, water jets, high-pressure cleaners, acids, alkalis, solvents, or pointed/sharp-edged objects should not be used. All cleaning agents must be completely removed.

A safety inspection should be performed at least every 6 months, including:

  • Visual inspection of the contact protection cover for intactness or damage.
  • Visual inspection of the device for damage to blades and housing.
  • Visual inspection of cable fastenings.
  • Visual inspection of the protective earth terminal fastening.
  • Visual inspection of cable insulation for damage.
  • Visual inspection of cable gland tightness (retighten or replace if damaged).
  • Visual inspection of condensation drainage holes for clogging (open holes if necessary).
  • Visual inspection of welds for crack formation.
  • Acoustic check for abnormal bearing noise.

If the device is not operated for a lengthy period in a dry environment, it should be started up and operated at full speed for one hour at least every four months. In a damp environment (e.g., outdoors), this should be done for at least two hours once a month to move the bearings and evaporate any condensate. In the event of malfunctions, repairs should not be attempted by the user; instead, the device should be sent to ebm-papst for repair or replacement. Disassembly for disposal must be performed by qualified personnel, with heavy components secured to prevent injury. The product's components (steel, copper, aluminum, plastic, insulating materials, cables, electronic scrap, ferrite magnets) should be separated for recycling according to applicable country-specific legal regulations.

ebm-papst A4E450-AN05-01 Specifications

General IconGeneral
Brandebm-papst
ModelA4E450-AN05-01
CategoryFan
LanguageEnglish

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