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ebm-papst A4E450-BA09-01 - User Manual

ebm-papst A4E450-BA09-01
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Operating instructions
A4E450-BA09-01
Translation of the original operating instructions
ebm-papst Mulfingen GmbH & Co. KG
Bachmühle 2
D-74673 Mulfingen
Phone +49 (0) 7938 81-0
Fax +49 (0) 7938 81-110
info1@de.ebmpapst.com
www.ebmpapst.com
CONTENTS
1. SAFETY REGULATIONS AND INFORMATION
11. SAFETY REGULATIONS AND INFORMATION
Read these operating instructions carefully before starting work on the
device. Observe the following warnings to prevent malfunctions or
danger to persons.
These operating instructions are to be regarded as part of the device.
The device is only to be sold or passed on together with the operating
instructions.
These operating instructions may be duplicated and distributed to inform
about potential dangers and their prevention.
1.1 Hazard levels for warnings
11.1 Hazard levels for warnings
These operating instructions use the following hazard levels to indicate
potentially hazardous situations and important safety regulations:
DANGER
Indicates an imminently hazardous situation which will result in
death or serious injury if the specified actions are not taken.
Compliance with the instructions is imperative.
WARNING
Indicates a potentially hazardous situation which can result in
death or serious injury if the specified actions are not taken.
Exercise extreme caution while working.
CAUTION
Indicates a potentially hazardous situation which can result in
minor or moderate injury or damage to property if the specified
actions are not taken.
NOTE
A potentially harmful situation can occur and, if not avoided, can
lead to property damage.
1.2 Staff qualifications
11.2 Staff qualifications
The device may only be transported, unpacked, installed, operated,
maintained and otherwise used by suitably qualified, trained and
authorized technical staff.
Only authorized specialists are permitted to install the device, to carry
out a test run and to perform work on the electrical installation.
1.3 Basic safety rules
11.3 Basic safety rules
The safety hazards associated with the device must be assessed again
following installation in the final product.
The locally applicable industrial safety regulations are always to be
observed when working on the device.
Keep the workplace clean and tidy. Untidiness in the work area
increases the risk of accidents.
Note the following when working on the device:
; Do not perform any modifications, additions or conversions on the
device without the approval of ebm-papst.
1.4 Voltage
11.4 Voltage
; Check the device's electrical equipment at regular intervals; see
Chapter 5.2 Safety inspection.
; Replace loose connections and defective cables immediately.
DANGER
Electrically charged device
Risk of electric shock
When working on an electrically charged device, stand on a
rubber mat.
21.5 Safety and protective features
21.6 Electromagnetic radiation
21.7 Mechanical movement
21.8 Emissions
21.9 Hot surface
21.10 Transport
21.11 Storage
32. INTENDED USE
43. TECHNICAL DATA
43.1 Product drawing
53.2 Nominal data
53.3 Data according to Commission Regulation (EU) 327/2011
53.4 Technical description
63.5 Mounting data
63.6 Transport and storage conditions
64. CONNECTION AND STARTUP
64.1 Mechanical connection
64.2 Electrical connection
74.3 Connection in terminal box
94.4 Connection diagram
104.5 Opening additional cable glands
104.6 Checking connections
104.7 Switching on the device
104.8 Switching off the device
105. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES
115.1 Cleaning
115.2 Safety inspection
115.3 Disposal
Item no. 13461-5-9970 · ENU · Change 205900 · Approved 2020-03-10 · Page 1 / 12
ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com
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Overview

This document describes the A4E450-BA09-01 device, an axial fan designed as a built-in component for conveying air. It is intended for industrial applications where air movement is required, and its design emphasizes safety, reliability, and ease of maintenance within its specified operating parameters.

Function Description

The A4E450-BA09-01 is primarily designed to convey air. It operates by rotating an impeller to generate airflow, which can be used for various ventilation, cooling, or air circulation tasks within a system or machine. The device is a single-phase motor, indicating its suitability for common electrical power supplies. It incorporates a thermal overload protector (TOP) within its winding to safeguard the motor against overheating, ensuring operational safety and extending its service life. The motor is equipped with ball bearings, which contribute to its smooth operation and durability. The design includes a terminal box for electrical connections, ensuring a secure and protected interface for power supply and control signals. The fan's airflow direction is counterclockwise when viewed toward the rotor, a critical detail for proper integration into an air-moving system.

Usage Features

The device is designed for use in environments with ambient air pressure between 800 mbar and 1050 mbar and within a specified ambient temperature range. It is crucial to operate the device with all protective devices in place and to follow the provided operating instructions to ensure safe and effective use. The fan is a built-in component, meaning it is integrated into a larger system or machine, and the owner is responsible for ensuring adequate safeguarding, such as fixed protective devices and guard grills.

Proper mechanical connection is vital for the device's performance and longevity. The fan should be carefully removed from its packaging, handled by the blades near the hub, and set down on a soft surface to prevent damage to the impeller. During installation, it's essential to ensure the impeller moves freely and that its blades are not deformed or bent. The device must be securely positioned and attached to the substructure without strain on its fastening points. Vibration isolation is recommended, especially when connecting to air ducts, to prevent bearing damage and shorten service life.

Electrical connection requires careful attention to safety. A protective earth connection must always be established first. The device should only be connected to circuits that can be switched off with an all-pole disconnection switch. Cables used for connection must meet specified installation regulations for voltage, current, and insulation material, and they should be routed to avoid contact with rotating parts. The terminal box is designed for secure connections, and cable glands must be properly sealed to prevent moisture ingress, which can damage the device. For fans installed lying flat, cables should be routed in a U-shaped loop, and for upright installations, cable glands should be at the bottom with cables routed downward.

The device is equipped with a motor capacitor, which has a safety protection class P0/S0 according to EN 60252-1. This detail is important for users when integrating the fan into their end product, ensuring compliance with applicable regulations. While voltage control is possible, users should be aware of potential current overshoots, noise, and vibration, which could lead to bearing damage. If variable frequency drives are used, sinusoidal filters are recommended to protect the motor from high-voltage transients and harmful bearing currents.

Maintenance Features

Regular maintenance is crucial for ensuring a long service life and proper operation of the A4E450-BA09-01. This includes periodic checks for soiling, visible external damage, and the functionality of protective devices. The frequency of these checks should be adjusted based on the degree of soiling in the operating environment.

Cleaning the device is a primary maintenance task. It should only be cleaned when not in motion, with the power supply interrupted and secured against renewed switch-on. Dry cleaning, such as using compressed air, is the preferred method. Aggressive cleaning agents, water jets, high-pressure cleaners, acids, alkalis, solvents, or pointed/sharp-edged objects should not be used, as they can damage the device. All cleaning agents must be completely removed after cleaning. Dirt deposits on the motor housing can cause overheating, and soiling of the impeller can lead to vibrations, shortening the fan's service life and potentially destroying it. If vibrations persist after cleaning, the fan may need rebalancing.

A safety inspection should be performed at least every six months. This inspection includes checking the contact protection cover for intactness or damage, inspecting the device for damage to blades and housing, and verifying the fastening of cables and the protective earth terminal. The insulation of cables should be checked for damage, and cable glands should be inspected for tightness and retightened or replaced if necessary. Condensation drainage holes should be checked for clogging and cleared if needed. Welds should be inspected for crack formation, and any abnormal bearing noise should be investigated.

The fan is equipped with maintenance-free ball bearings, lubricated for a service life of 40,000 hours. If bearing replacement becomes necessary after this period, ebm-papst should be contacted for support. Maintenance intervals should be adapted to the actual level of dust exposure in the operating environment.

In cases of malfunction, users should not attempt repairs themselves but should send the device to ebm-papst for repair or replacement. Before any work on the device, it is imperative to disconnect the voltage at all poles and wait five minutes for capacitors to discharge to prevent electric shock. If the device is not operated for an extended period, it should be started up and run at full speed for at least one hour every four months in a dry environment, or for at least two hours once a month in a damp environment, to move the bearings and evaporate any condensate.

Disassembly of the product for disposal should be performed or supervised by qualified personnel. Components, primarily steel, copper, aluminum, and plastic, should be separated for recycling according to applicable country-specific legal regulations. Ferrite magnets, if present, can be disposed of with normal iron and steel.

ebm-papst A4E450-BA09-01 Specifications

General IconGeneral
Manufacturerebm-papst
Model NumberA4E450-BA09-01
TypeAxial Fan
Voltage230 V
Frequency50/60 Hz
Motor TypeExternal Rotor Motor
Protection ClassIP54
CategoryFan
Dimensions450 mm
Impeller MaterialPlastic

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