ebm-papst K3G800-PV13-01 - User Manual

Operating instructions
K3G800-PV13-01
Translation of the original operating instructions
ebm-papst Mulfingen GmbH & Co. KG
Bachmühle 2
D-74673 Mulfingen
Phone +49 (0) 7938 81-0
Fax +49 (0) 7938 81-110
info1@de.ebmpapst.com
www.ebmpapst.com
CONTENTS
1. SAFETY REGULATIONS AND INFORMATION
11. SAFETY REGULATIONS AND INFORMATION
Read these operating instructions carefully before starting work on the
device. Observe the following warnings to prevent malfunctions or
danger to persons.
These operating instructions are to be regarded as part of the device.
The device is only to be sold or passed on together with the operating
instructions.
These operating instructions may be duplicated and distributed to inform
about potential dangers and their prevention.
1.1 Hazard levels for warnings
11.1 Hazard levels for warnings
These operating instructions use the following hazard levels to indicate
potentially hazardous situations and important safety regulations:
DANGER
Indicates an imminently hazardous situation which will result in
death or serious injury if the specified actions are not taken.
Compliance with the instructions is imperative.
WARNING
Indicates a potentially hazardous situation which can result in
death or serious injury if the specified actions are not taken.
Exercise extreme caution while working.
CAUTION
Indicates a potentially hazardous situation which can result in
minor or moderate injury or damage to property if the specified
actions are not taken.
NOTE
A potentially harmful situation can occur and, if not avoided, can
lead to property damage.
1.2 Staff qualifications
11.2 Staff qualifications
The device may only be transported, unpacked, installed, operated,
maintained and otherwise used by suitably qualified, trained and
authorized technical staff.
Only authorized specialists are permitted to install the device, to carry
out a test run and to perform work on the electrical installation.
1.3 Basic safety rules
11.3 Basic safety rules
The safety hazards associated with the device must be assessed again
following installation in the final product.
The locally applicable industrial safety regulations are always to be
observed when working on the device.
Keep the workplace clean and tidy. Untidiness in the work area
increases the risk of accidents.
Note the following when working on the device:
; Do not perform any modifications, additions or conversions on the
device without the approval of ebm-papst.
1.4 Voltage
11.4 Voltage
; Check the device's electrical equipment at regular intervals; see
Chapter 6.3 Safety inspection.
; Replace loose connections and defective cables immediately.
DANGER
Electrically charged device
Risk of electric shock
→ When working on an electrically charged device, stand on a
rubber mat.
21.5 Safety and protective features
21.6 Electromagnetic radiation
21.7 Mechanical movement
21.8 Emissions
21.9 Hot surface
21.10 Transport
21.11 Storage
32. INTENDED USE
43. TECHNICAL DATA
43.1 Product drawing
53.2 Nominal data
53.3 Data according to Commission Regulation (EU) 327/2011
53.4 Technical description
63.5 Mounting data
63.6 Transport and storage conditions
63.7 Electromagnetic compatibility
64. CONNECTION AND STARTUP
64.1 Mechanical connection
74.2 Electrical connection
84.3 Connection in terminal box
94.4 Factory settings
104.5 Connection diagram
124.6 Checking connections
124.7 Switching on the device
124.8 Switching off the device
125. INTEGRATED PROTECTIVE FEATURES
136. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES
136.1 Vibration testing
146.2 Cleaning
146.3 Safety inspection
146.4 Disposal
Item no. 55791-5-9970 · ENU · Change 260717 · Approved 2022-06-23 · Page 1 / 15
ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com

Summary

Safety Regulations and Information

Hazard Levels for Warnings

Explains DANGER, WARNING, CAUTION, NOTE symbols for potential hazards.

Staff Qualifications

Details required qualifications for personnel operating or maintaining the device.

Basic Safety Rules

Outlines general safety practices to follow when working with the device.

Electrical Voltage and Safety

Covers electrical voltage hazards and necessary safety measures.

Safety and Protective Features

Discusses guards and protective devices essential for safe operation.

Electromagnetic Radiation Hazards

Addresses potential EMC interference and user responsibilities for shielding.

Mechanical Movement Hazards

Warns about risks associated with rotating parts and potential injuries.

Emissions and Noise Control

Covers sound pressure levels and the need for hearing protection.

Hot Surface Warning

Alerts to high temperatures on the housing and risk of burns.

Transport and Storage Guidelines

Provides instructions for safe transport and storage to prevent damage.

Intended Use

Intended Application Scope

Defines the device's specific purpose as a built-in air conveying component.

Prohibited and Hazardous Usage

Lists prohibited and hazardous ways of operating the device.

Technical Data

Product Drawing and Dimensions

Presents a detailed drawing with dimensions and component labels.

Nominal Data and Specifications

Lists key specifications like voltage, speed, power, and dimensions.

EU Energy Efficiency Data

Provides energy efficiency data as per EU regulations.

Technical Description and Features

Details materials, construction, and features of the device.

Mounting Data

Specifies screw strength class and mounting considerations.

Transport and Storage Conditions

Details permitted ambient temperatures for transport and storage.

Electromagnetic Compatibility

Covers EMC immunity and emission standards.

Connection and Startup

Mechanical Connection Procedures

Guidelines for physically installing and securing the device.

Electrical Connection Requirements

Details cable sizing, protective earth, and connection parameters.

Electrical Connection Details

Covers reactive currents, RCCB, leakage, and locked-rotor protection.

Cable Preparation and Wiring

Instructions for preparing cables and connecting them to terminals.

Cable Routing and Protection

Advice on routing cables to prevent moisture ingress and damage.

Factory Settings Configuration

Lists default parameter settings for mode, address, and PWM control.

Connection Diagrams

Visual representations of customer circuit and terminal box wiring.

Control Input and Output Functions

Describes digital and analog inputs/outputs for device control.

Connection Checking and Device Startup

Procedures for verifying connections, powering up, and shutting down the device.

Integrated Protective Features

Fault Detection and Automatic Restart

Explains how faults like blocked rotor trigger automatic restarts.

Maintenance, Malfunctions, and Remedies

General Maintenance Warnings

General warnings and instructions regarding maintenance procedures.

Malfunction Troubleshooting

Guides for diagnosing and resolving issues like impeller imbalance or motor failure.

Vibration Testing and Analysis

Guidelines for checking mechanical vibration levels and frequency.

Cleaning Procedures and Precautions

Procedures and precautions for cleaning the device to ensure longevity.

Safety Inspection Schedule

Recommended checks for component integrity and safety compliance.

Disposal and Environmental Considerations

Information on environmentally responsible disposal of the product.

Country-Specific Disposal Regulations

Emphasizes adherence to local regulations for product disposal.

Disassembly and Component Recycling

Guidance on safe disassembly and separating materials for recycling.

ebm-papst K3G800-PV13-01 Specifications

General

Brand	ebm-papst
Model	K3G800-PV13-01
Category	Fan
Language	English