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EFD 1500XL User Manual

EFD 1500XL
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Operating Guide
1500 Series Dispenser
®
A NORDSON COMPANY
US & Canada: 800-556-3484 In the UK: 0800 585733 In Mexico: 001-800-556-3484
1500XL 1500XL-15 1500XL-CA 1500DV-15 1500D
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EFD 1500XL Specifications

General IconGeneral
BrandEFD
Model1500XL
CategoryDispenser
LanguageEnglish

Summary

Introduction to EFD 1500 Series Dispensers

Getting Started with Your Dispenser

Initial Setup and Warranty Activation

Microprocessor Control Interface

Program and Bypass Mode Operations

Explains program mode, timer bypass, and display indications for controlling dispensing.

Operating the Display and Control Panel

Setting Dispense Time and Decimal Point

Instructions for setting precise dispense times and adjusting the decimal position.

Using Bypass, Program Mode, and Cycle Interruption

Guide to utilizing bypass mode, program mode, and interrupting active dispense cycles.

1500XL Hookup: Connection Diagram

1500XL Setup: Air, Power, and I/O Connections

Connecting Air Supply and Setting Voltage

Steps for connecting plant air and configuring the voltage selector cartridge.

Assembling Barrels and Adapters

Procedure for attaching the 10cc barrel and adapter assembly to the dispenser.

1500XL I/O Pin Functionality

Details of the 9-pin connector for external control and feedback signals.

1500XL Controls and Connections Layout

1500XL Setup for Testing Procedures

Setting Initial Air Pressure and Dispense Time

Configuring air pressure to 30 psi and digital timer to 0.25 seconds for initial tests.

Test Preparation and Next Steps

Guidance on removing tip caps, attaching tips, and proceeding to test procedures.

1500DV Hookup: Connection Diagram

1500DV Setup: Air, Power, and I/O Connections

Connecting Air, Power, and Foot Pedals

Steps for connecting air supply, power, and both foot pedals for the 1500DV.

Barrel Assembly and Vacuum Control Setup

Procedure for attaching the barrel, adapter, and setting the vacuum control.

1500DV I/O Pin Functionality

Details of the 9-pin connector for external control and feedback signals.

1500DV Controls and Connections Layout

1500DV Setup for Testing Procedures

Setting Air Pressure and Dispense Time for Testing

Adjusting air pressure and digital timer to 0.25 seconds for 1500DV testing.

Vacuum Control for Pickup Pen Operation

Using vacuum control and foot pedal B for pickup pen functionality.

1500D Hookup: Connection Diagram

1500D Setup: Air, Power, and I/O Connections

Connecting Air, Power, and Foot Pedal

Steps for connecting air supply, power, and foot pedal for the 1500D.

Assembling Barrels and Adapters

Procedure for attaching the 10cc barrel and adapter assembly to the dispenser.

1500D I/O Pin Functionality

Details of the 9-pin connector for external control and feedback signals.

1500D Controls and Connections Layout

1500D Setup for Testing Procedures

Setting Initial Air Pressure and Dispense Time

Configuring air pressure to 30 psi and digital timer to 0.25 seconds for initial 1500D tests.

Testing Dispensers: Medium to Thick Fluids

Checking Initial Dispenser Settings

Verifying air pressure, timer, and tip for initial tests with medium/thick fluids.

Making Deposits and Drawing Stripes

Techniques for achieving consistent deposits and drawing lines with the dispenser.

Dispenser Testing and Deposit Programming

Dot Test Procedures and Tip Performance

Performing dot tests with various tips and documenting the results.

Programming Specific Deposit Sizes

Steps to program precise dispense times for automated deposit control.

Vacuum Control for Watery-thin Fluid Dispensing

Setting Up for Watery-thin Fluid Tests

Attaching barrel, LV Barrier, and setting initial pressure/time for thin fluids.

Adjusting Vacuum for Drip Prevention

Fine-tuning vacuum control knob to prevent dripping and achieve stable flow.

Thin Fluid Dispensing Tips and Precautions

Handling Thin Fluids Without a Piston

Guidelines for dispensing thin fluids without a piston, avoiding spills and backflow.

Filter Trap Use and Fluid Balance

Importance of filter traps and maintaining fluid balance for optimal dispensing.

Advanced Dispensing System: Thick Fluid Solutions

Using SmoothFlow™ Piston for Thick Fluids

How the white SmoothFlow™ piston prevents issues like tunneling and oozing.

Selecting the Right Piston Type

Guidance on choosing white pistons for most fluids and orange for RTV silicone.

Ultra System: Thin Fluid Dispensing Components

Advantages of White SmoothFlow™ Pistons

Benefits of white pistons for low viscosity fluids, including fume control and backflow prevention.

ULTRA System with Blue LV Barrier™

Using the blue LV Barrier™ for watery-thin fluids like solvents and cyanoacrylates.

Loading Fluid into Barrel Reservoirs

Filling Barrels with Pourable Fluids

Procedure for filling barrels with pourable fluids using the SmoothFlow™ piston.

Loading Solvents, Cyanoacrylates, and Thick Fluids

Methods for loading various fluid types, including using a spatula or caulking gun.

Alternative Barrel Loading Methods

EFD Barrel Loader and Filling Station Options

Information on using EFD #920BL, #940BL Barrel Loaders and #8000BF Filling Station.

Transferring Fluids from Medical Syringes

Using a #2160 luer-to-luer fitting to transfer fluids from syringes.

Schematics and Parts List for 1500XL/1500D Models

Schematics and Parts List for 1500DV Models

Understanding 1500 Series Dispenser Operation

Dispense Cycle Process Explained

Step-by-step explanation of how the dispenser functions when the foot pedal is activated.

Key Usage Suggestions and Reminders

Recommendations on piston use, barrel handling, and tip angle for optimal results.

ULTRA System Dispensing Component Catalog

Barrel Adapters, Tips, and Precision Components

Catalog details for barrel adapter assemblies, general purpose and tapered tips.

Barrels, Pistons, and Useful Accessories

Listing of barrels, pistons, filter regulators, and dispensing stands.

EFD Ten Year No-fault Warranty Information

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