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Elektron MULTISPOT M80 User Manual

Elektron MULTISPOT M80
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Operating instructions
MULTISPOT M80
Resistance Welder
Item no. 322921
Revision: 3.0 - Translation
Version: 09
th
, March 2010
Be sure you have read and understood
this operating manual before you carry
out any works on and/or with this
equipment.
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Elektron MULTISPOT M80 Specifications

General IconGeneral
BrandElektron
ModelMULTISPOT M80
CategoryWelding System
LanguageEnglish

Summary

Warning notes – explanation of symbols

Caution! Electromagnetic fields

Warns about powerful electromagnetic fields generated by welding units.

Caution! Danger! Injury risk

Highlights the risk of injury if warnings are ignored.

Observe notes for satisfactory results

Emphasizes following notes for achieving optimal welding outcomes.

Qualified electricians for power unit work

Specifies that only qualified electricians should perform work on the power supply unit.

Wear protective goggles and gloves

Mandates the use of protective eyewear and gloves during operation.

Description of equipment and overview

Start-up

Assembly of power supply unit and trolley

Instructions for assembling the power supply unit onto the trolley.

Compressed air connection

Details on connecting the compressed air supply for operation.

Mains power supply connection

Information and requirements for connecting the unit to the mains power.

Checking mains voltage drop during welding

Procedure for monitoring and managing mains voltage fluctuations during welding.

Malfunction indicator

Explains the function and meaning of the unit's malfunction indicator LED.

Applications

Technical data

Working with the spot-welding tong

Preparation of the welding area

Steps required to prepare the metal surface before welding.

Spot-welding with the tongs

Detailed procedural steps for performing spot welding using the tongs.

Pulse welding

Procedure and guidelines for performing pulse welding operations.

Operating the welding gun

Push spot welding

Procedure for performing push spot welding when tongs cannot reach.

Pulling-out dents with washer

Method for removing dents by welding and pulling a washer.

High-speed planishing hammer “SAH”

Using the special accessory SAH for removing small dents and scratches.

Pushing-in dents

Procedure for flattening small high spot dents using a contact piece.

Shrinking sheet metal

Method for shrinking sheet metal using a carbon electrode and quenching.

Welding-on threaded studs

Instructions for welding threaded studs of various diameters onto sheet metal.

Welding-on T-pins

Procedure for welding T-pins for fixing trim strips, including special fittings.

Fixing sheet metal parts (tacking)

How to tack weld sheet metal parts for temporary alignment using washers.

QUICKSPOT (special accessory)

Connection of AIRPULLER

Practical hints

Appendix/self-test and troubleshooting

Self-test

Describes the unit's self-test program for checking operational functions.

Checking LED displays and solenoid valves

Procedure for testing the status of LED indicators and pneumatic solenoid valves.

Mains-supply test and troubleshooting

Guide for performing mains supply tests and diagnosing related issues.

LEDs in Panel I

Explanation of error codes indicated by LEDs in Panel I.

LEDs in Panel II

Explanation of error codes indicated by LEDs in Panel II.

LEDs in Panel III

Explanation of frequency indications shown by LEDs in Panel III.

LEDs in Panel IV

Explanation of weld current display and units shown by LEDs in Panel IV.

Manual tool selection

Procedure to bypass automatic tool recognition for manual selection.

Operation panel malfunction

Steps to resolve malfunctions occurring on the unit's operation panel.

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