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Emerson Fisher 92B User Manual

Emerson Fisher 92B
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Type 92B Pressure Reducing Valve
!
WARNING
Failure to follow these instructions or
to properly install and maintain this
equipment could result in an explosion,
re and/or chemical contamination
causing property damage and personal
injury or death.
Fisher™ regulators must be installed,
operated and maintained in accordance
with federal, state and local codes, rules
and regulations and Emerson Process
Management Regulator Technologies, Inc.
(Emerson) instructions.
If the regulator vents gas or a leak
develops in the system, service to the unit
may be required. Failure to correct trouble
could result in a hazardous condition.
Installation, operation and maintenance
procedures performed by unqualied
personnel may result in improper
adjustment and unsafe operation. Either
condition may result in equipment
damage or personal injury. Use qualied
personnel when installing, operating and
maintaining the Type 92B regulator.
Introduction
Scope of the Manual
This manual provides instructions for installation,
startup, maintenance and parts ordering information
for the Type 92B Valve. Instructions and parts lists for
other equipment used with these valves are found in
separate manuals. The Type 92B is also available with
a Type 6492HM or 6492HTM safety override pilot.
Product Description
The Type 92B Pressure Reducing Valve is the
standard steam valve for industry. It can withstand
dirty operating environments while providing accurate
and stable pressure control. The Type 92B is applied
as a main pressure reducing valve in industrial
process heating applications such as heat exchangers,
evaporators, digesters and reactors. Commercial
applications include pressure reducing valves for
meter runs found in district energy systems, hot
water heat exchangers, absorption chillers and boiler
deaerator tanks.
A Type 6492HM safety override pilot is available for
the Type 92B. The Type 92B pilot is used in a series
installation with the Type 6492HM safety override pilot
installed on the upstream valve. The Type 6492HM
safety override pilot senses pressure downstream of the
second valve and prevents pressure from rising above
safe operating pressure in the event the downstream
valve fails. This system is approved by ASME
B31.1-1989, 122.14.2.A, and can replace an ASME
safety valve when vent piping is not practical and
upstream steam pressure does not exceed 400 psig /
27.6 bar. Local codes and standards may require
approval by an appropriate authority prior to installation.
Figure 1. Type 92B Pressure Reducing Valve
W8264
Instruction Manual
D100703X012
July 2019
Type 92B

Other manuals for Emerson Fisher 92B

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Emerson Fisher 92B Specifications

General IconGeneral
BrandEmerson
ModelFisher 92B
CategoryControl Unit
LanguageEnglish

Summary

Introduction

Scope of the Manual

Provides instructions for installation, startup, maintenance, and parts ordering for the Type 92B Valve.

Product Description

Describes the Type 92B Pressure Reducing Valve as a standard steam valve for industry, used in various applications.

Specifications

Available Configurations

Details the pilot-operated globe-style pressure reducing valve configuration with post guiding and flow-to-close action.

Body Sizes and End Connection Styles

Refers to Table 1 for details on body sizes and various end connection styles available for the valve.

Body Ratings and Maximum Inlet Pressures

Refers to Table 3 for information on body ratings and maximum allowable inlet pressures.

Maximum Outlet (Casing) Pressure

Specifies the maximum allowable outlet pressure limits for cast iron and steel/stainless steel bodies.

Outlet Pressure Ranges

Refers to Table 2 for available outlet pressure ranges based on pilot type and spring selection.

Minimum Differential Pressure Required for Full Stroke

States the minimum differential pressure needed for full valve stroke with different springs.

Pressure Registration

Specifies that pressure registration is external for the Type 92B valve.

Temperature Capabilities

Refers to Table 3 for temperature capabilities of the valve.

Downstream Control Line Connections

Lists the NPT connection sizes for downstream control lines based on body sizes.

Principle of Operation

Operational Schematic

Refers to Figure 2 for a schematic illustrating the operational flow of the Type 92B valve.

Pilot and Main Valve Interaction

Explains how the pilot and main valve work together to control downstream pressure based on demand.

Check Valve Function

Describes the function of the check valve in limiting diaphragm differential pressure and preventing damage.

Type 6492HM Safety Override System

System Operation

Explains how the upstream 92B pilot and 6492HM pilot sense pressures and control the main valve.

Upstream Valve Failure

Describes how the downstream valve handles upstream valve failure to maintain safe operating levels.

Installation

General Installation Warnings

Provides critical warnings about installation, operation, and maintenance according to codes and qualified personnel.

Control Line Installation Caution

Advises on proper control line installation for condensate drainage and to avoid turbulence.

Installation Instructions

Pre-installation Checks

Instructs to inspect for shipment damage and remove foreign materials before installation.

Pipeline Preparation

Advises to blow down the pipeline and install a strainer ahead of the Type 92B valve.

Isolation and Bypass

Recommends installing block valves for isolation and bypass piping for continuous operation during maintenance.

Mounting Orientation

Specifies mounting the Type 92B with the diaphragm case above the pipeline to prevent condensate collection.

Flow Direction

Instructs to install the valve according to the flow direction arrow cast on the body.

Control Line Connection

Details how to connect the external control line to the Type 92B body tapping based on size.

Typical Installations

Single-Stage Installation

Shows a schematic for a typical single-stage installation of the Type 92B valve.

Single-Stage Parallel Installation

Illustrates a typical single-stage parallel installation configuration for the Type 92B valve.

Two-Stage Installation

Presents a schematic of a typical two-stage installation using primary and secondary Type 92B valves.

Safety Override System Installation

Top and Side View

Displays top and side views of the safety override system installation, showing component relationships.

Control Line Notes

Provides important notes on control line sizing, placement, tapping, and condensate drainage.

Startup and Adjustment Warning

Warns about accumulated condensate causing water hammer and potential injury or death.

Prior to valve startup

New Installations

Details steps for preparing new installations, including blowing down piping and cleaning strainers.

Old Installations

Outlines procedures for preparing older installations, focusing on draining condensate.

Pilot Adjustment

Explains how to adjust the pilot's set screw to change the downstream pressure setting.

Type 92B Operation

Putting into Operation

Provides step-by-step instructions for putting the Type 92B valve into operation after installation or disassembly.

Safety Override System Operation

Putting System into Operation

Guides on operating the safety override system, including pilot adjustments and setpoint considerations.

Shutdown Procedures

Procedure for Shutdown

Lists steps for safely taking the regulator out of operation, including closing valves and venting pressure.

Troubleshooting

Common Operating Difficulties

Lists potential causes for operating difficulties like improper installation or dirt accumulation.

Build-up of Downstream Pressure

Suggests checking for plugged bleed fittings or clogged pilot internal parts.

Failure to Maintain Downstream Pressure

Advises checking for ruptured diaphragms or undersized valves.

Cycling or Hunting

Discusses causes like oversizing and suggests reducing gain with a reducing regulator.

Maintenance

General Maintenance CAUTION

Emphasizes isolating the valve and releasing pressure before disassembly.

Main Valve Disassembly

Provides steps for disassembling the Type 92B main valve, including removing tubing and the diaphragm case.

Main Valve Reassembly

Type 92B Reassembly Steps

Details the process of reassembling the Type 92B main valve, including installing the valve plug, flange, and diaphragm assembly.

Pilot Disassembly

Type 92B Pilot Only Disassembly

Outlines steps for disassembling the Type 92B pilot, including removing the valve guide, spring, and stem.

Main Valve Reassembly (continued)

Diaphragm Assembly Steps

Continues the main valve reassembly with steps for the diaphragm assembly, spring installation, and pilot mounting.

Pilot Strainer Assembly Cleaning

Strainer Cleaning Procedure

Explains how to remove, inspect, clean, or replace the pilot strainer screen.

Bleed Fitting Cleaning

Bleed Fitting Clearing

Describes how to clear a plugged bleed fitting in the diaphragm case.

Types 6492HM and 6492HTM Pilots Maintenance

Maintenance Procedures Overview

Introduces procedures for inspecting, cleaning, or replacing pilot parts for troubleshooting.

Pilot Maintenance Note

Advises to relieve spring compression and remove the pilot before maintenance.

Pilot Disassembly and Cleaning

Details disassembly and cleaning of the pilot, including the valve guide, orifice, and plug seating surfaces.

Type 92B Main Valve Torques

Torque Specifications for Main Valve

Provides torque values for various fasteners and components of the Type 92B main valve.

Type 92B Pilot Torques

Torque Specifications for Pilot Components

Lists torque values for pilot components like valve guide, orifice, and cap screws.

Parts Ordering and List

Ordering Spare Parts

Explains how to order spare parts using the FS or serial number found on the nameplate.

Main Valve Parts

Lists parts for the Type 92B main valve, including part numbers and descriptions.

Type 92B Main Valve Parts (Continued)

Valve Body Assembly Parts

Continues the parts list for the valve body assembly, covering various end connections and materials.

Gasket and Cap Screw Parts

Lists parts for gaskets and cap screws for different body materials and sizes.

Valve Plug and Spring Parts

Details parts for the valve plug and springs, including material and pressure drop specifications.

Seat Ring and Diaphragm Head Parts

Lists parts for the seat ring and diaphragm head, specifying materials and sizes.

Type 92B Pilot Parts

Main Valve and Pilot Parts Listing

Lists parts for main valves and pilots, including part numbers for diaphragms, fittings, and valve bodies.

Type 92B Pilot Mounting Parts

Mounting Parts for Cast Iron and Steel Pilots

Lists mounting parts like pipe nipples, bushings, and connectors for cast iron and steel pilots.

Optional Handwheel and Adjusting Screw Parts

Details parts for optional handwheel and sealed adjusting screw assemblies.

Type 92B Pilot Mounting Parts (Continued)

Male Connector and Elbow Parts

Lists parts for male connectors and elbows used in pilot mounting for different body materials.

Pilot Valve Body, Guide, Spring, and Inner Valve Parts

Details parts for the pilot valve body, guide, spring, and inner valve for Type 6492HM and 6492HTM pilots.

Orifice, Valve Stem, Bellows Retainer, and Bellows Parts

Lists parts for the orifice, valve stem, bellows retainer, and bellows for the pilots.

Diaphragm and Lower Spring Seat Parts

Details parts for the diaphragm and lower spring seat for Type 6492HM and 6492HTM pilots.

Type 92B Main Valve Assembly Diagram

Type 92B Pilot Assembly Diagrams

Low-Pressure Pilot Assembly Diagram

Displays a diagram of the low-pressure pilot assembly with numbered parts.

High-Pressure Pilot Assembly Diagram

Shows a diagram of the high-pressure pilot assembly with numbered parts.

Optional Assemblies Diagrams

Handwheel Assembly Diagram

Illustrates the optional handwheel assembly with numbered components.

Sealed Adjusting Screw Diagram

Displays a diagram of the optional sealed adjusting screw for both steel and cast iron bodies.

Pilot Mounting Assembly Diagrams

Cast Iron Pilot Assembly Diagram

Shows a diagram of the cast iron pilot assembly with numbered mounting parts.

Steel Pilot Mounting Diagram

Illustrates the steel pilot mounting assembly, specifically the high-pressure pilot.

Type 6492HM Pilot Assembly Diagram

6492HM Pilot Assembly Diagram

Displays a diagram of the Type 6492HM pilot assembly with numbered components and lubricant/sealant indications.

Safety Override Pilot Warning Label

Warning Label Details

Shows the warning label for the safety override pilot, including hazard information and compliance standards.

Safety Override Pilot Assembly Diagram

Emerson Automation Solutions Information

Contact Information

Lists contact details for Emerson Automation Solutions across different regions.

Publication and Disclaimer

Contains publication details, copyright information, and legal disclaimers regarding product use.

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