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Emerson Shafer ECAT User Manual

Emerson Shafer ECAT
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Installation, Operation and Maintenance Manual
VA-DC-000-1952 Rev. 0
April 2021
Shafer ECAT
Emission Controlled Actuator Technologies
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Emerson Shafer ECAT Specifications

General IconGeneral
CategoryController
ManufacturerEmerson
Communication ProtocolEtherCAT
Input Voltage24V DC
Operating Temperature-40°C to +70°C

Summary

Introduction to the ECAT System

Scope and General Information

Outlines the manual's purpose and provides general system overview.

ECAT Operation and Components

Explains automatic operation, pressure maintenance, and key components.

Fluid Level and Product Attributes

Details fluid level checks and lists ECAT product features.

Functional Description

Provides a detailed functional explanation of ECAT system components.

Safety Information and Hazard Classifications

Details critical safety precautions and hazard classifications for the ECAT system.

Abbreviation Definitions

Lists all abbreviations and their meanings used throughout the manual.

Installation Procedures

Preparation and Delayed Usage

Covers pre-installation preparation and procedures for delayed usage.

Tools and Materials Required

Lists all necessary tools, documentation, and materials for installation.

Valve and Actuator Preparation

Steps for preparing the valve and the ECAT actuator for mounting.

Lifting the ECAT System

Provides guidelines and cautions for safely lifting and handling the ECAT unit.

Lifting Safety Cautions and Procedures

Highlights critical safety advice and procedures for lifting the actuator.

Installing the Actuator on the Valve

Detailed step-by-step instructions for mounting the ECAT actuator onto the valve.

Setting Stroke Limit Stops

Reference information for correctly setting the actuator's stroke limit stops.

Hydraulic Fluid Specifications

Information regarding approved hydraulic fluids and their specifications.

Accumulator System Introduction and Warnings

Covers accumulator role, introduction, and critical safety warnings.

Pipeline Gas Connections

Step-by-step guide for connecting pipeline gas to the accumulator.

Pneumatic Fitting Leak Check

Procedure for checking pneumatic fittings for potential leaks.

Pneumatic Leak Check Safety Warning

Specific warning regarding high pressure during pneumatic leak checks.

Electrical Connections

Main Electrical Connections

Guidance on making the main electrical connections to the MCC.

Sealing Cable and Conduit Entries

Instructions for properly sealing cable and conduit entries according to codes.

Electrical Work Safety

Critical safety warning concerning power disconnection before electrical work.

Set-up and Start-up Procedures

Setup Preparation and Safety

Covers necessary documentation, safety measures, and materials for setup.

Hydraulic Pressure Safety Procedures

Specific safety procedures for handling hydraulic pressure during testing.

Safety Equipment and Materials

Lists required safety equipment and essential materials for the startup process.

Initial Unit Checks

Steps involved in performing an initial inspection of the ECAT unit.

Initial Connections and Reservoir Fill

Instructions for making initial connections and filling the oil reservoir.

Initial Connections Caution

Cautionary note on reservoir fluid level before initiating system movement.

Initial Accumulator Pre-Charge

Guidance on the initial pre-charge setup for the system's accumulator.

Hydrostatic Pressure and Function Test

Procedure to test the system for hydraulic leaks after initial shipment.

Test Cautions and Leak Handling

Cautions regarding leakage, pressure relief, and fitting tightening during tests.

Troubleshooting

Troubleshooting Safety Warning

Important warning to relieve all hydraulic pressure before maintenance.

Maintenance Procedures

Storage Procedures

Guidelines for proper storage of the ECAT unit to prevent damage.

Service Interval and Notes

Information on recommended service intervals and related important notes.

Lubrication and Fluid Requirements

Details on required lubrication and approved hydraulic fluids for the ECAT.

Lubricant and Fluid Approval Note

Note emphasizing the need for prior approval for non-listed lubricants and fluids.

Recommended Annual Inspection

List of essential components and features to evaluate annually.

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