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EMKO EPC-3 - User Manual

EMKO EPC-3
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EMKO ELEKTRONIK A.S.
Demirtas Org. San. Bolg.
Karanfil Sk. No: 6 TR
16369 Bursa / TURKEY
Phone: +90 224 261 1900
Fax: +90 224 261 1912
Url: www.emkoelektronik.com.tr
e-mail: exposales@emkoelektronik.com.tr
Instruction Manual. ENG EPC_X 02 V03 07/13
EPC-1, EPC-3 & EPC-4
EPC-1A, EPC-3A & EPC-4A
POULTRY CONTROLLER MANUAL
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EMKO EPC-3 Specifications

General IconGeneral
BrandEMKO
ModelEPC-3
CategoryController
LanguageEnglish

Summary

Installation Guide

Pre-Installation Safety Warnings

Lists crucial safety warnings and precautions before beginning product installation.

Installation Precautions and Responsibilities

Covers essential steps before installation, safety during installation, and general usage responsibilities.

Panel Mounting and Securing

Panel Mounting Procedure

Describes the steps for mounting the device into a control panel, including safety.

Installation Fixing Screws

Explains the use of fixing screws for securing the unit to the panel and warns about sharp burrs.

Input and Output Connections: Models EPC-1, EPC-3, EPC-4

EPC-1 Connections

Details the terminal layout and connections for analog/digital inputs and outputs for the EPC-1 model.

EPC-3 Connections

Details the terminal layout and connections for analog/digital inputs and outputs for the EPC-3 model.

EPC-4 Connections

Details the terminal layout and connections for analog/digital inputs and outputs for the EPC-4 model.

Input and Output Connections: Models EPC-1 A, EPC-3 A, EPC-4 A, EPC-4 B

EPC-1 A Connections

Details the terminal layout and connections for analog/digital inputs and outputs for the EPC-1A model.

EPC-3 A Connections

Details the terminal layout and connections for analog/digital inputs and outputs for the EPC-3A model.

EPC-4 A Connections

Details the terminal layout and connections for analog/digital inputs and outputs for the EPC-4A model.

EPC-4 B Connections

Details the terminal layout and connections for analog/digital inputs and outputs for the EPC-4B model.

Wiring Details: Pin Descriptions and Cable Sizes

Pin Description and Cable Sizes Table

Provides a detailed table listing pin descriptions, cable sizes, and notes for unit wiring.

RS-232 PC Interface and Programming

RS-232 Cable Connection Diagram

Illustrates the physical connection diagram for the RS-232 cable between the EPC and a PC.

PC Interface Technical Specifications

Outlines the technical specifications for the RS-232 serial interface and Modbus protocol.

User Interface Shortcut Navigation

Detailed Parameter Editing Steps

Shutter Functionality: Control Modes

Shutter Analog Output

Explains how shutter analog output relates to set parameters and ventilation outputs.

Shutter Motorized Control

Describes manual and automatic control modes for the shutter, including feedback control.

Feeding Parameters and Functionality (EPC 3&4)

Feeding Parameter Setup

Details the HR:MN and FEED<KG> parameters for setting up feeding schedules and amounts.

Feeding Function Operation

Explains how the EPC executes feeding steps based on programmed start times and amounts.

Lighting Parameters and Alarm Set Values

Alarm Types and Differential Alarm Logic

Alarm Type List

Lists the 10 different alarm types supported by the EPC controller.

Differential Alarm Logic

Explains the conditions and logic for triggering the Differential alarm based on temperature differences.

Alarm Conditions and Specific Types

Differential Alarm Situations

Continues the explanation of differential alarm triggers based on temperature comparisons.

Alarm Status Pages and Type Behavior

Influence Parameter Definitions

Influence Function Logic: Ventilation and Temperature

Cooling Influence on Ventilation

Explains how cooling affects maximum ventilation based on set parameters and notes.

Low Outside Temperature Influence

Describes how low outside temperatures influence minimum ventilation, dependent on specific parameters.

Influence Function Logic: Temperature Offsets

Low Outside Temp Influence on Offsets

Details how low outside temperatures impact temperature offsets via Influence 1 parameters.

High Outside Temp Influence on Offsets

Explains how high outside temperatures affect temperature offsets using Influence 2 parameters.

Curve Setup and Factory Defaults

Curve Setup Interface

Shows the Curve Setup screen, defining parameters like Day, House Temp, Min/Max Vent, and Humidity.

Curve Feeding Parameters (EPC 3&4)

Curve Feeding Setup

Details the HR:MN and FEED<KG> parameters for each curve step, showing factory defaults.

Curve Lighting Parameters (EPC 3&4)

Curve Lighting Setup

Shows the HR:MN and OUT% parameters for lighting control across different curve steps, with factory defaults.

Curve Functionality: Programming and Application

What is a Curve

Explains the purpose of curves in automatically adjusting optimal values day by day.

Programming a Curve

Details the 10 steps for curve programming and how parameters are selected based on the DAY parameter.

Curve Function Graphics: Humidity and Ventilation

Humidity Curve Graphics

Illustrates the humidity values based on day and curve steps, showing how they change.

Ventilation Curve Graphics

Displays graphics for Max. Vent and Min. Vent values based on day and curve steps.

Curve Logic: Feeding Parameter Application

Feeding Curve Application Logic

Explains how feeding parameters are applied based on the current day relative to curve step days.

Technician Section: Front Panel Controls

Technician Page Access and System Configuration

Heater 1 Control: Parameters and ON-OFF Mode

Heating 1 Parameters

Lists parameters for Heater 1 control, including Sensor, Control mode, Set Point, Hysteresis, Period, Offset, and Ramp.

Heater 1 Function (ON-OFF Control)

Explains the ON-OFF control mode for Heater 1, detailing how temperature affects output based on setpoint and hysteresis.

Heater 1 Control: ON-OFF and Proportional Modes

Heater 1 (ON-OFF Control) Logic

Illustrates the ON-OFF control logic for Heater 1 with a graph showing process output vs. temperature.

Heater 1 (Proportional Control)

Explains the Proportional control mode for Heater 1, including its logic and output filter.

Heater 2 Control: Parameters and ON-OFF Mode

Heating 2 Parameters

Lists parameters for Heater 2 control, similar to Heater 1, covering Sensor, Control, Set Point, etc.

Heater 2 Function (ON-OFF Control)

Explains the ON-OFF control mode for Heater 2, detailing its operation based on temperature and hysteresis.

Heater 2 Control: ON-OFF and Proportional Modes

Heater 2 (ON-OFF Control) Logic

Illustrates the ON-OFF control logic for Heater 2 with a graph showing process output vs. temperature.

Heater 2 (Proportional Control)

Explains the Proportional control mode for Heater 2, including its logic and output filter.

Cooling Control: Parameters and ON-OFF Mode

Cooling Parameters

Lists parameters for Cooling control: Sensor, Control mode, Set Point, Hysteresis, Period, Offset, Ramp.

Cooling Function (ON-OFF Control)

Explains the ON-OFF control mode for Cooling, detailing its operation based on temperature and hysteresis.

Cooling Control: ON-OFF and Proportional Modes

Cooling (ON-OFF Control) Logic

Illustrates the ON-OFF control logic for Cooling with a graph showing process output vs. temperature.

Humidity Control: Parameters and ON-OFF Mode

Humidity Control: ON-OFF and Proportional Modes

Ventilation Control: Parameters and Set Values

Ventilation Function: TUNNEL Mode

Fan Linear Control (TUNNEL VENT)

Explains fan stages for tunnel ventilation and how FAN COUNT parameter affects operation.

Fan Analog Control (TUNNEL VENT)

Describes the fan analog ventilation control that works with tunnel vent, showing output vs. temperature.

Ventilation Function: BASIC&TUNNEL Mode

Fan Control (BASIC&TUNNEL VENT)

Explains fan control for basic and tunnel ventilation types, showing ON/OFF and Proportional algorithms.

Fan Analog Control (BASIC&TUNNEL VENT)

Illustrates fan analog control for basic/tunnel ventilation with ON/OFF and Proportional algorithms.

Ventilation Analog Control Graphics

Technician Ventilation Settings

Shutter Calibration and Temperature Settings

Control Function Page Settings

Lighting Function: ON;OFF Mode Operation

Lighting Function: Modulate Mode Operation

Feeding Unit Parameters Setup

Feeding Weigh Adjustment Procedure

Feeding System Configuration and Logic

Feeding Flow Charts: With and Without Loadcell

Feeding Graphics: Loadcell System Operation

Feeding Graphics: Time-Based System Operation

Feeding Examples and Parameter Usage

Weight Measurement and Calibration

Weighing Adjustment Procedure

Weighing Operation, Data, and Stability

Gas Sensor Calibration and Set Values (NH3;CO2)

Cooling Shutter, Configuration, and System Specifications

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