EMP WP29 - Routine Maintenance and Service Tool; Routine Maintenance Schedule; Physical Inspection Procedures; EMPower Connect Service Tool

Routine Maintenance/Service Tool
© 2017 EMP, Inc. 17
Routine Maintenance
Frequency
Action
When checking/filling vehicle
fluids
Ensure fluid levels are correct. Low fluid can cause a pump seal failure.
Every engine oil change or every
three months, whichever is
shorter
Inspect cooling system for leaks. Sample coolant and check to ensure coolant
meets minimum coolant quality requirements. Before removing the pump, evaluate
the leak using the methods outlined in the physical inspection of this document.
Every three months or more
often if conditions are harsh*
Visually inspect exterior of pump and ensure weep holes are not clogged by debris.
Check wires for wear or frayed insulation. Ensure all electrical connections are
tight.
Annually+
Ensure connections are tightened to proper torque rating. Ensure all wires and pin
connections are intact. Inspect support structure for any damage or loose
hardware.
+ Inspections should also be conducted after any service to the unit.
Physical Inspection
CAUTION: Do not run the pump without fluid present. If run dry even for a short period the seal will
be damaged.
CAUTION: Pump may start running upon connection of power, ground and ignition. Do not make
electrical connections until pump and system are filled with fluid.
1. Make sure the weep hole ports are not clogged with debris. If weep holes are plugged then open them up.
Weep Hole Ports
NOTE: Images do not represent acceptable mounting positions. They are for reference only.
EMPower Connect™ Service Tool
Monitoring operation and manual control of the pump can be accomplished using the service tool EMPower
Connect service tool which is part of the EMP Service Suite available at no cost on the EMP website
.
To use EMPower Connect service tool, download and install the Service Suite software on a Windows PC. An
interface device will be needed between the computer and the pump. If the pump is being run without J1939
CAN, use an interface cable from the 6 pin Deutsch connector on the pump and an EMP USB/TTL converter.
The harness and converter are available as a kit (P/N 7500038001). If the pump is on a J1939 CAN bus EMPower
Connect service tool can be connected using an RP1210 compatible Data Link Adapter (DLA) to interface to the
CAN bus.
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