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Enerpac CAT 3600 Series User Manual

Enerpac CAT 3600 Series
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Instruction Sheet
CAT 3600 Series Engines
Connecting Rod Tensioner
L4163
Rev. C 06/17
English (EN)
• Part No. 498-6547
• Bolt Size M19 x 1.5
• 40 mm Bolt Centers
NEHS1281
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Enerpac CAT 3600 Series Specifications

General IconGeneral
BrandEnerpac
ModelCAT 3600 Series
CategoryEngine
LanguageEnglish

Summary

Safety Information

Introduction to Safety

Read instructions, follow precautions to avoid injury/damage. Contact distributor for clarification.

General Hydraulic Safety Precautions

Warnings about pump relief valve, pressurized hoses, disconnected couplers, system pressure, equipment ratings.

Hydraulic Tensioner Safety Precautions

Safety precautions for operating and maintaining hydraulic tensioners, including PPE and work area safety.

Product Data and Specifications

Maximum System Pressure

Specifies the maximum working pressure for the tool in bar and psi.

Maximum Tensioner Force

Details the maximum load the tensioner can generate at maximum pressure in kN and lbf.

Additional Specifications

Provides details on puller thread size, hydraulic area, stroke, free-float, stud centers, and square drive.

Product Description and Standards

Overview of Tensioner and Pump

Describes the Enerpac Model 498-6547 tensioner for CAT 3600 engines and its key features.

Additional Tensioner Features

Highlights features like quick mounting, 3/8" square drive, built-in transducers, cycle counter, and durable finish.

Maximum Working Pressure for CAT 3600 Application

Explains the maximum working pressure for the CAT 3600 application, regulated by the Smart Tensioning Pump.

Conformance to National & International Standards

States that the Enerpac Smart Tensioner conforms to applicable standards and carries CE certification.

Important Receiving Instructions

Setup Procedures

Tensioning Group Contents

Lists the components included in the complete CAT 3600 connecting rod tensioning group, stored in a travel case.

Pump Information

Details the Smart Tensioning Pump models (498-6540, 498-6541) and their application-specific programming.

Tensioner Operational Checks

Outlines pre-service inspection steps for the tensioner, including visual checks and functional tests of puller sleeves and drive gears.

Hydraulic System Setup

Approved Hydraulic Oil

Specifies approved hydraulic oil for the pump, including temperature ranges and cleanliness requirements.

Hydraulic Couplers - Connection and Disconnection

Explains how to connect and disconnect male and female hydraulic couplers safely, emphasizing pressure release.

Hose and Cable Assemblies

Provides information on inspecting hose and cable assemblies, emphasizing pressure ratings and checking for damage.

Preparation for Tensioning Procedures

Details preparation steps, including personnel training, pump setup, and inspecting connecting rod studs.

Tensioning Procedures and Features

Tensioning Procedures

Refers to Caterpillar manual for detailed installation and operation procedures, and pump instruction sheet for setup.

Maximum Stroke Indicator

Describes the visual indicator for maximum tensioner stroke and when to stop pressurizing.

Over-Stroke Protection System

Explains the system that prevents damage to tensioner and studs by relieving pressure at maximum stroke.

Maintenance and Storage

Routine Maintenance

Recommends puller assembly replacement at 1500 cycles due to expected life of 1800 cycles.

Tensioner Storage

Steps for storing tensioners, including inspection, lubrication, and protective measures.

Hose, Flow Divider, and Cable Storage

Instructions for cleaning and inspecting hoses, flow divider, and electrical cables before storage.

Troubleshooting

Cycle Counter

Explains the function of the cycle counter for tracking tool life and determining service intervals.