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EnerSys PowerSafe Data Safe - User Manual
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Safety,
Storage, Installation,
Operation & Maintenance Manual
Flooded Lead-Acid Batteries
C, D, E, F and G
Publication No. US-FL-IOM-002 January 2007
2
Table of Contents
Main Page
General Safety Instructions
3
Table of Contents
6
1 General Information
9
Introduction
9
Precautions
9
Service
9
2 Safety
10
General
10
Safety Equipment and Clothing
10
Safety Precautions
11
Sulfuric Acid Burns
11
Explosive Gases
12
Electrical Shocks and Burns
12
3 Inspecting Battery Shipment
14
General
14
Visible External Damage
14
Concealed Damage
15
4 Battery Storage before Installation
16
General
16
Storage Interval
16
Advance Preparation
16
5 Installation Considerations
17
General
17
Considerations for Connecting the Battery System to Operating Equipment
19
Considerations for Parallel Installation
19
6 Unpacking and Handling for Installation
20
General
20
Recommended Installation Equipment and Supplies
20
Cell/Jar Handling
21
Small Cell Handling (C)
21
Medium Cell Handling (E and F)
21
Large Cell Handling (D and G)
23
7 System Installation
26
System Layout
26
Installation Considerations
27
Installation Precautions
27
Arrangement
27
Spacing
27
Battery Installation
28
Preparing and Installing Connections
31
Terminal Posts
31
Intercell Connectors
31
Terminal Plates
34
8 INITIAL And/Or FRESHENING CHARGE
36
9 Operation
38
Float Operation
38
Hydrometer Readings - Specific Gravity
39
Full-Charge Specific Gravity
39
Equalizing Charge
41
Equalizing Charge Method
41
Operating Temperature
42
10 Battery Taps
43
11 Pilot Cell
43
12 Maintenance
43
Battery Cleaning
43
Standard Cleaning
43
Corrosion Cleaning
44
Heavy Corrosion Cleaning
44
Cleaning Flame Arrestors
45
Replacing or Isolating a Cell
45
Maintenance Records
45
Corrective Actions
47
Adding Water
47
Quality of Water
48
Storage Battery Report - Battery in Float Service
49
Filling and Charging Moist-Charged Cells
50
13 Test Procedures
52
Procedure for Battery Capacity Tests
52
Appendix - Hydrogen Evolution Calculation
54
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EnerSys PowerSafe Data Safe Specifications
General
Brand
EnerSys
Model
PowerSafe Data Safe
Category
Camera Accessories
Language
English
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