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Epilog Fusion M2 32 User Manual

Epilog Fusion M2 32
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FUSION M2 32 / 40
LASER SYSTEM MANUAL | MODEL 13000 / 14000
Technical Support: +1 (303) 215-9171
Knowledge Base: support.epiloglaser.com
System Registration: epiloglaser.com/register
Driver/Firmware: epiloglaser.com/fusion-drivers
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and FREE files! EPILOGLASER.COM/REGISTER
UPDATED MAY 2018 | EPILOGLASER.COM/MANUALS

Table of Contents

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Epilog Fusion M2 32 Specifications

General IconGeneral
BrandEpilog
ModelFusion M2 32
CategoryPrinter
LanguageEnglish

Summary

Fire Warning

Introduction to the Owner's Manual

How to Use This Owner's Manual

Guidance on how to effectively navigate and utilize the content within the owner's manual.

Icons Used in this Manual

Explanation of symbols and icons used throughout the manual for better comprehension.

Section 1: Safety

Laser Safety

Details on laser safety classifications, interlocks, and precautions for operating the laser system.

Electrical Safety

Guidelines and warnings regarding electrical safety when operating the laser system.

Safety Features and Regulatory Compliance

Overview of built-in safety features and compliance with regulatory standards.

Do’s and Don’ts

Essential guidelines and prohibited actions for safe operation and maintenance of the laser.

Section 2: Getting Started

Unpacking the Laser System

Instructions for safely unpacking the laser system from its packaging.

Choose Where to Locate the System

Guidance on selecting an appropriate location for the laser system, considering cooling.

Connecting the Exhaust

Detailed steps for connecting the exhaust system to the laser for proper ventilation.

Connecting Electrical Power

Information on connecting the laser system to the appropriate electrical power source.

Setting Vector Cutting Table Default

Procedure for configuring the default settings for the optional Vector Cutting Table.

Connect the Laser to Your Computer

Instructions for establishing a connection between the laser and your computer via USB or Ethernet.

Set the Fusion’s IP Address

Steps to configure the IP address for the laser system's network connection.

Sign Up for Driver Updates and Register Your System

Guidance on registering the system and signing up for important driver updates.

Section 3: Driver Installation

Windows 7: Ethernet Installation

Step-by-step guide for installing the Ethernet driver on Windows 7.

Windows 7: USB Installation

Detailed instructions for installing the USB driver on Windows 7 operating systems.

Windows 8 and 10: Ethernet Installation

Procedure for installing the Ethernet driver on Windows 8 and Windows 10 systems.

Windows 8 and 10: USB Installation

Guide for installing the USB driver on Windows 8 and Windows 10 operating systems.

Setting Up CorelDRAW Beziers Setting

Configuration steps for CorelDRAW to ensure proper vector cutting functionality.

Section 4: The Epilog Job Manager

Epilog Job Manager Instructions

Overview of the Epilog Job Manager's features and benefits for managing laser jobs.

How to Install the Epilog Job Manager

Step-by-step instructions for installing the Epilog Job Manager software.

Trouble Shooting Job Manager Installation

Guidance on resolving common issues encountered during Job Manager installation.

Important Epilog Job Manager Notes

Key considerations and tips for using the Epilog Job Manager effectively.

Using the Epilog Job Manager

Instructions on how to operate and utilize the features of the Epilog Job Manager.

Setting Up the eView Camera Module

Procedure for configuring and integrating the eView Camera Module with the laser system.

Printing to the Epilog Job Manager

How to send jobs from graphic software to the Epilog Job Manager for later printing.

Organizing Your Print Jobs

Methods for organizing and managing print jobs within the Epilog Job Manager.

Create and Delete Job Folders

Steps for creating and managing folders to organize print jobs within the Job Manager.

Create Subfolders

Instructions on creating subfolders within the Job Manager for enhanced organization.

Move a Job Between Folders

Procedure for moving print jobs between different folders in the Job Manager.

Using the Material Setting Configurations

How to use and manage material setting configurations within the Job Manager.

Previewing Your Job

How to view a preview of your print job within the Epilog Job Manager.

Searching For a Job

Utilizing the search function to locate specific jobs within the Job Manager.

Finding Job History

Accessing and reviewing the print history of jobs managed by the Epilog Job Manager.

Color Mapping

Using color mapping to adjust laser settings for different parts of a job.

Vector Sorting

Determining the cutting order of vector lines directly from the Epilog Job Manager.

Changing Program Settings

How to access and modify various program settings within the Epilog Job Manager.

Section 5: Using The Laser Dashboard™

Changing Laser Dashboard Defaults

Procedure to permanently change and set default settings within the Laser Dashboard.

General Tab

Overview of the General tab features for controlling resolution, speed, power, and job type.

Job Manager Features

Options for printing to the laser, Job Manager, or both, enhancing workflow efficiency.

Laser Type

Information on selecting the correct laser type (CO2 or Fiber) for driver compatibility.

Auto Focus

Using the Auto Focus feature for automatically setting the correct material height.

Offset

Adjusting the focal point above or below the material surface for specific engraving effects.

Job Type

Selecting the operating mode: Raster, Vector, or Combined for different laser tasks.

Piece Size

Setting the page size to match artwork or engraving table dimensions for accurate placement.

Raster Settings

Configuration of speed, power, and engraving direction for raster operations.

Dithering

Explanation of dithering patterns for enhancing raster image engraving quality.

Vector Settings

Adjusting speed, power, frequency, and compensation for vector cutting operations.

Advanced Tab

Accessing advanced features like 3D mode, stamp mode, and system configurations.

Raster Type

Selecting between Basic, 3D, or Stamp modes for raster engraving projects.

3D Mode

Utilizing 3D mode for creating depth effects in engravings, especially on wood.

Stamp Mode

Converting artwork into a format suitable for producing laser-engraved stamps.

Stamp Settings

Adjusting parameters like shoulders and widening for stamp creation.

Update Firmware

Instructions for updating the laser system's operational firmware.

Configurations

Using the Configurations feature to save and manage Dashboard settings for jobs.

Color Mapping Tab

Advanced feature for assigning laser attributes to colors in artwork for complex jobs.

Additional CorelDRAW Laser Dashboard Features

Exploring CorelDRAW-specific features like Multiple Passes, Print Range, and Multiple Pages.

Multiple Passes

Engraving or cutting a job multiple times by setting the number of copies.

Print Range

Selecting specific parts of a project for printing, rather than the entire document.

Multiple Pages

Handling documents with multiple pages for engraving multiple items like mugs.

Section 6: Using The Epilog Mac Driver

Mac Driver Settings

Overview of how to configure settings for engraving and cutting from a Mac.

Select Printer

Choosing the correct Fusion Laser system as the printer within the Mac driver.

Options

Configuring job type, center engraving, auto focus, and other settings.

Job Type

Selecting between Raster, Vector, or Combined modes for laser operations.

Center-Center

Using the Center-Center engraving option for precise artwork placement.

Auto Focus

Enabling and using the Auto Focus capability with the Mac driver.

Project Setup

Steps for setting up a project in Adobe Illustrator for laser engraving and cutting.

Vector Cutting Lines

Setting line widths in the Mac driver to differentiate between engraving and cutting paths.

Section 7: Fusion Control Panel

Display

Understanding the information displayed on the control panel for various functions.

Go Button

Using the Go button to start or resume a laser job.

Pause / Stop Button

Instructions on using the Pause/Stop button to control job execution.

Reset Button

How to use the Reset button to return the laser carriage to its home position.

Data Transferring

Indicator for data transfer status, useful for checking laser-computer connection.

Pointer

Using the Red Dot Pointer to visualize the laser path before starting a job.

Laser On

Feature to move the carriage and fire the laser without a job for simple tasks.

Job

Selecting and starting jobs stored in the laser system's memory.

Focus

Manually setting the table height for optimal focus distance.

Focus Sub-Menu: New Z-Axis Home Position

Setting a new or temporary home position for the Z-axis using the focus menu.

JOG

Using the Joystick to manually move the laser head for positioning or setup.

Jog Sub-Menu: Setting a New X/Y Axis Home Position

Setting a new or temporary home position for the X/Y axis using the Jog function.

Settings/Config

Accessing and adjusting various system settings and calibration options.

Passcode

Creating and managing a passcode to lock or unlock system settings.

Lock Config

Function to lock and unlock system settings using a passcode.

Joystick

Overview of the Joystick's functions for controlling the laser system.

Job Storage: Temporary Memory

Understanding how jobs are stored in temporary memory on the laser system.

Section 8: Quick Start Guide

Artwork Setup

Creating artwork in graphics software for raster engraving, vector cutting, or combined modes.

Raster Engraving

Explanation of raster engraving as high-resolution dot matrix printing with the laser.

Vector Cutting

Understanding vector cutting as following a path to cut through materials.

Setting a Vector Cutting Line

How line width determines engraving or cutting in vector mode.

Resolution

Understanding print quality determined by dots per inch (DPI) in raster engraving.

Landscape or Portrait

Tips for optimizing efficiency by changing artwork orientation for engraving.

Piece and Page Size

Setting artwork page size to match material or laser table for accurate placement.

Section 9: Cleaning & Maintenance

Reduce Fire Risk with a Clean Laser

Importance of keeping the laser clean to prevent fire hazards and maintain performance.

Cleaning the Optics

Procedure for cleaning the laser's mirrors and focus lens to maintain optimal power.

Cleaning and Lubricating the Bearing Rails

Steps for cleaning and lubricating the X-axis bearing rails for smooth operation.

Clean the Right Side Y-Axis Rail

Procedure for cleaning the right side Y-axis rail using a soft cotton cloth.

Clean the Left Side Y-Axis Rail

Procedure for cleaning the left side Y-axis rail using a soft cotton cloth.

Cleaning the Exhaust Plenum

Instructions for cleaning the exhaust system components to ensure proper airflow.

Cleaning the Vents

How to clean the internal vents of the machine using a flexible or wire brush.

Cleaning the Down Draft Ports

Cleaning the down draft ports used with the Vector Cutting Table.

Laser Tube

Information on the laser tube's service life, maintenance, and replacement.

Laser Tube Air Filter

Guidance on checking and replacing the laser tube air filter for protection.

Section 10: System Features

Air Assist

Using the Air Assist feature to reduce flare-ups and remove combustible gases during cutting.

Auto Focus vs. Manual Focus

Comparison and explanation of the two methods for setting material focus.

Manual Focus

Detailed procedure for manually focusing the laser using the provided focus gauge.

Dual Source Manual Focus Gauges

Information on using separate focus gauges for CO2 and Fiber laser sources.

Auto Focus

Activating and using the automatic focusing capability via the computer dashboard.

Crash Bar

Explanation of the Crash Bar safety feature and how to reset it.

Image Dithering

Understanding dithering patterns for enhancing raster image engraving quality.

What is Dithering?

Explanation of how dithering patterns affect the appearance of engraved images.

Clipart Modes

Dithering patterns suitable for clipart, including the default Standard mode.

Photograph Modes

Dithering patterns optimized for engraving photographs with different effects.

Color Mapping

Advanced feature to set different laser attributes for colors in artwork.

Using Color Mapping

Steps to enable and adjust Color Mapping settings within the Laser Dashboard.

Enable Color Mapping

Activating the Color Mapping feature by checking the relevant box.

Adjust Settings

Using sliders to set RGB colors and laser parameters for color mapping.

Color Map Summary

Visual display of color-mapped settings and their corresponding parameters.

Color Mapping Functions

Explanation of functions controlled by color mapping: Speed, Power, Focus, etc.

Using Color Mapping for Multiple Speed and Power Settings

Applying color mapping for varied speed and power settings within a single job.

Reset Home Position

Procedure to reset the laser's home position via the control panel.

Red Dot Pointer

Using the Red Dot Pointer for positioning artwork and setting home positions.

Set a New Home Position

Steps to set a new home position for the laser carriage using the Red Dot Pointer.

Position Your Artwork

Using the Red Dot Pointer to accurately position artwork on the laser bed.

Movable Home Position

Quickly setting a new home position for irregularly shaped objects.

Center Engraving

Defining the center of artwork as the primary reference point for engraving.

Center-Center

Using Center-Center engraving for positioning artwork regardless of workpiece or page size.

Page-Center

Using Page-Center for unbalanced images where the graphic's center differs from the page center.

Emergency Stop Button

Locating and using the emergency stop button for immediate shutdown.

Front Access Door

Information about the front access door for loading materials and its interlock feature.

Task Plate/Vacuum Hold-Down Table

Details on the task plate for holding items and the vacuum hold-down table functionality.

Exhaust Plenum

Explanation of the exhaust plenum and vacuum hold-down table's functions and airflow.

Safety Interlock / Laser Status Indicators

Understanding the status indicators and safety interlocks on the laser system.

Section 11: Optional Features

Vector Cutting Table/Vacuum Hold-Down Table

Details on the Vector Cutting Table and Vacuum Hold-Down Table for improved cutting.

Installation of the Vector Cutting Table

Step-by-step guide for installing the Vector Cutting Table onto the task plate.

Pin Table

Introduction to the Pin Table option for supporting materials and eliminating reflections.

Assembly Instructions

Instructions for assembling the Pin Table and its components.

User’s Guide

Basic usage instructions for the Pin Table, including pin placement.

Using the Pin Table

Guidance on setting up artwork and using the Pin Table for cutting.

Fusion Rim-Drive Rotary Attachment

Overview of the Rotary Attachment for marking and engraving cylindrical objects.

Firmware Preparation

Ensuring the laser firmware is up-to-date for optimal Rotary Attachment operation.

Rotary Attachment Installation

Steps for installing the Rotary Attachment onto the laser system.

Initial Setup (Setting Home: First time use only)

Establishing the correct home position for the Rotary Attachment upon initial setup.

Rim-Drive Rotary Setup

Details on setting up the rim-drive rotary, including wheel adjustments and scissor jack use.

Setting Focus with the Rotary Attachment

Procedure for setting focus correctly when using the Rotary Attachment.

Removing the Drive Wheel

Instructions for removing the drive wheel to accommodate various mug types.

Artwork Layout

Guidelines for setting up artwork dimensions for cylindrical objects on the rotary.

Stretching or Shrinking Your Artwork for Objects with Multiple Circumferences

Techniques for adjusting artwork to fit objects with varying circumferences.

Rotary Removal

Steps for safely removing the Rotary Attachment from the laser system.

3-Jaw Chuck Rotary Attachment

Overview of the 3-Jaw Chuck Rotary Attachment and its components.

Fixture Plates and Additional Components

Description of fixture plates and other components included with the 3-Jaw Chuck Rotary.

3-Jaw Chuck Rotary Attachment Installation

Instructions for installing the 3-Jaw Chuck Rotary Attachment.

3” Lens Installation

Guidance on installing the 3-inch lens required for the 3-Jaw Chuck Rotary.

Lower Table and Turn Off Power

Steps to lower the table and power off the laser before installing the rotary.

Initial Setup (Setting Home - First Time Use Only)

Establishing the home position for the 3-Jaw Chuck Rotary upon initial setup.

3-Jaw Chuck Rotary Attachment Setup

Setting up the 3-Jaw Chuck Rotary, including measuring cylinder diameter.

Attaching the Idle-Side Fixture Plates

How to attach fixture plates to the chuck side and idle-side of the rotary.

Different Configurations for Fixturing Cylinders

Examples of different configurations for fixturing cylinders with the 3-Jaw Chuck Rotary.

3-Jaw Chuck Diameter Capacities

Specifications for holding objects based on cylinder diameter with the 3-Jaw Chuck.

Vector Speed Limitations based on Cylinder Diameter

Understanding vector speed limitations based on the cylinder's diameter.

Set the Cylinder Diameter in the Driver

Procedure for inputting the cylinder diameter into the print driver.

3-Jaw Chuck Focus

Focusing the laser when using the 3-Jaw Chuck Rotary attachment.

eView Camera Module

Overview of the eView Camera Module for precise cutting alignment.

Attaching the eView Camera System to Your Computer

Steps for connecting the eView Camera system components to your computer.

Setting Up the Print File

Preparing the print file by adding registration marks for the eView Camera.

Setting Up the File for Vector Cutting

Adding registration marks and vector lines to the print file for eView Camera jobs.

Setting Up the Job in the Epilog Job Manager

Configuring the job in the Epilog Job Manager for use with the eView Camera.

Designate Registration Mark 1:

Identifying the first registration mark in the eView window for alignment.

Designate Registration Mark 2:

Identifying the second registration mark in the eView window for alignment.

Hunting Routine:

The laser carriage's routine for locating registration marks on the laser bed.

Quick Print a Job

Using the Quick Print feature for efficiently cutting duplicate prints.

Camera Calibration Routines

Overview of the three routines required for calibrating the laser's camera system.

Checking Camera Calibration

How to check the calibration status of the overhead and lens cameras.

Overhead Camera Calibration

Procedure for calibrating the overhead cameras to map the laser bed.

Lens Camera Calibration

Calibrating the camera located at the lens carriage for precise artwork definition.

Calibrate Stitching Offset

Stitching the overhead camera views together for accurate alignment.

Dual Source Option

Explanation of the benefits and operation of the dual CO2 and Fiber laser source system.

Setting Up a Dual Source Job

How to set up a job that utilizes both CO2 and Fiber laser sources with Color Mapping.

Color Mapping Order of Operation

Understanding the sequence in which the laser processes jobs with Color Mapping.

Focusing a Dual Source Job

Procedure for focusing the laser when using both CO2 and Fiber sources in a job.

PhotoLaser Plus

Introduction to the PhotoLaser Plus software for photograph transformation.

Setting Up the PLP Software

Instructions for installing and setting up the PhotoLaser Plus software.

PhotoLaser Plus Photograph Transformation

Steps for transforming photographs using PhotoLaser Plus, including resizing and resolution.

Using CorelDRAW in Conjunction with PLP

Combining CorelDRAW layout features with PhotoLaser Plus for image preparation.

Creating Badges with Variable Names

Using PhotoLaser Plus to create badges with variable text like names.

Troubleshooting Badge Layout

Solutions for common problems encountered when creating badge layouts.

Section 12: Upgrading the Operational Firmware

How to Upgrade Your Firmware

Step-by-step guide for upgrading the laser system's operational firmware.

Installing New Firmware onto Your Computer

Downloading and extracting new firmware files to prepare for installation.

Transferring New Firmware from Your Computer to Your Laser

Procedure for transferring the firmware .hex file to the laser system.

Section 13: Printing From AutoCAD

How to Print from AutoCAD to the Laser

General instructions for printing jobs from AutoCAD to the Epilog Laser.

Printing/Plotting

Importance of checking AutoCAD print settings for successful laser output.

Model Space, Paper Space, and Precise Location

Understanding AutoCAD's printing assumptions and their impact on laser job placement.

Helpful Hints

Tips for setting up AutoCAD pages and objects for accurate laser printing.

Section 14: Material Engraving Techniques

CO2 Laser Materials/Techniques

Information on marking and cutting various materials using the CO2 laser.

3D Engraving

Explanation of 3D mode for creating depth effects by varying laser power per dot.

Acrylic

Techniques for engraving and cutting acrylic, including types and safety warnings.

Acrylic Engraving Techniques

Tips for engraving acrylic, including backside engraving and artwork mirroring.

Acrylic Cutting Techniques

Guidance on cutting acrylic, including using Vector Cutting Table and Air Assist.

Anodized Aluminum

Techniques for engraving anodized aluminum, including color variations and speed settings.

Brass - Painted

Methods for engraving painted brass, including types and engraving techniques.

Glass

Techniques for engraving glass to achieve a smooth frosted finish.

Glass Engraving Techniques

Tips for producing a smooth frosted finish on glass using specific DPI and dithering settings.

Combining Laser Engraving with Sandblasting

Using laser engraving as a mask for sandblasting glass for deep etch effects.

Notary Seals: Delrin

Manufacturing notary seals using Delrin plastic, including artwork setup.

Plastic Engraving/Cutting

Techniques for engraving and cutting various types of plastics.

Plastic Engraving Techniques

Tips for engraving plastic, including focus adjustment and multi-pass techniques.

Plastic Vector Cutting Techniques

Methods for vector cutting plastic, including using Vector Cutting Table and Air Assist.

Rubber Stamps

Settings and techniques for producing rubber stamps using the laser system.

Creating Your Layout for Stamps

Steps for creating stamp artwork in CorelDRAW, defining engraved and removed areas.

Examples of stamp layouts using Fence Method

Illustrations of stamp layouts using the Fence Method for defining engraved areas.

Sending a Stamp File to the Laser

Procedure for printing stamp files to the laser via the Laser Dashboard.

Shoulder Settings

Adjusting shoulder settings for character support and angle in stamp engraving.

Widening Settings

Adjusting widening settings to control character boldness in stamp engraving.

Stamp Match

Fine-tuning raster line alignment for stamp edges using the Stamp Match setting.

Wood

Guidance on working with wood materials for laser engraving and cutting.

Solid Wood

Properties and characteristics of solid wood materials suitable for laser processing.

Wood Engraving Techniques

Techniques for achieving quality images on wood, focusing on contrast and depth.

Wood Vector Cutting Techniques

Methods for vector cutting wood, including recommended table and assist options.

Fiber Laser Materials/Techniques

Techniques for creating marks on metals and plastics using the fiber laser.

Metal Annealing

Process for annealing metals to change surface color using slow speed and focus adjustment.

Metal Etching

Techniques for deep metal engraving using fiber laser, focusing on dwell time and passes.

Metal Polishing

Achieving a mirror-like finish on metals by quickly heating the surface.

Plastic Marking

Guidelines for marking various grades and types of polymers with the fiber laser.

Section 15: Specifications

Fusion Laser Technical Specifications

Detailed technical specifications for the Fusion M2 laser systems (CO2 and Fiber).

Compatibility

Information on software compatibility and operating system requirements for the laser.

Recommended PC

Recommendations for computer hardware to ensure optimal performance with laser applications.

Operating System

Supported operating systems for the laser system and Epilog Job Manager.

RAM – Random Access Memory

Recommended RAM specifications for smooth operation of laser software.

Processor Speed

Guidance on processor speed requirements for graphics and laser software.

Graphics Card

Requirements for graphics card support, especially for OpenGL and eView Camera.

10/100 Network Interface Card (NIC)

Information on network connectivity for direct printing to the laser system.

Hard Drive

Recommendations for computer hard drive capacity for storing software and files.

Software

Information on compatible software like CorelDRAW and PhotoLaser Plus.

Heavy Duty Surge Protector

Importance of using a surge protector for the laser and computer against electrical issues.

About The CO2 Laser Source

Technical details and operating principles of the CO2 laser source.

About the Fiber Laser Source

Technical details and operating principles of the Fiber laser source.

Federal Communications Commission (FCC) Notice

FCC compliance information regarding potential radio frequency interference.

Section 16: Technical Support

Contacting Technical Support

Information on how to contact Epilog's technical support department for assistance.

Frequently Asked Questions

Common questions and troubleshooting solutions for laser operation issues.

Engraver Will Not Vector

Troubleshooting steps when the engraver fails to perform vector operations.

Vector Cutting Is Erratic out of CorelDRAW

Resolving erratic vector cutting behavior specifically when using CorelDRAW.

Engraving Appears Lighter Than Usual

Troubleshooting steps for engravings that appear lighter than expected.

The Exhaust Is Not Pulling Enough Air

Steps to diagnose and fix issues with insufficient exhaust airflow.

The Engraving Quality is Poor/Blurry/Double Image

Troubleshooting poor, blurry, or double image engraving quality.

The Laser Won’t Turn On

Checking the emergency stop button and power status if the laser does not turn on.

When I Use the Joystick to Focus the Table, the Table is Moving Slowly

Troubleshooting slow table movement in focus mode by checking fine/course movement settings.

The Laser isn’t Communicating with My Computer

Steps to resolve communication issues between the laser and the computer.

The e-View Camera Module is Showing a Blurry/Double Image?

Troubleshooting blurry or double images from the eView Camera Module.

The eView Camera isn’t Showing an Image

Steps to resolve issues where the eView Camera is not displaying an image.

How Can I Increase the Life of my Laser System?

Tips for increasing the lifespan of the laser system through regular maintenance.

How to Shorten Your Engraving/Cutting Time

Methods to reduce engraving and cutting cycle times for increased productivity.

Section 17: Material Suppliers

Industry Material Supplier List

A list of suppliers for various materials used with Epilog Laser systems.

Appendix A: Warranty Statement

Warranty Statement for the Fusion Laser

Details of the warranty coverage, terms, and conditions for the Fusion Laser.

Appendix B: Material Settings

Fusion Series Suggested Material Settings (CO2)

Suggested CO2 laser settings for various materials like acrylic, glass, wood, and plastics.

Fusion Series Suggested Material Settings (Fiber)

Suggested Fiber laser settings for materials like aluminum, brass, stainless steel, and plastics.

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